Multi-Axis Motion Control Solution – Allen-Bradley 2198-S086-ERS3 | Kinetix 5700
Where This Product Is Used
The Allen-Bradley 2198-S086-ERS3 is a dual-axis servo drive from the Kinetix 5700 series, engineered for high-performance coordinated motion in demanding industrial environments. Typical deployment scenarios include:
- Automotive Assembly Lines – Precision torque and velocity control for robotic welding arms, transfer systems, and press feeders requiring synchronized multi-axis motion.
- Packaging Machinery – High-speed pick-and-place, form-fill-seal, and cartoning machines where dual-axis coordination reduces cabinet footprint and wiring complexity.
- CNC & Metal Fabrication – Servo-controlled axes on milling centers, laser cutters, and plasma tables demanding sub-millisecond loop closure.
- Material Handling & Conveyors – Gantry systems, palletizers, and AGV drive systems requiring EtherNet/IP-based motion coordination with a Logix controller.
- Semiconductor & Electronics Manufacturing – Ultra-precise positioning stages where low-ripple current output and advanced feedback support are critical.
- Printing & Converting – Register control and tension management across multiple web-fed axes synchronized via CIP Motion.
Technical Specifications
| Parameter | Value |
|---|---|
| Part Number (SKU) | 2198-S086-ERS3 |
| Series | Kinetix 5700 |
| Drive Type | Dual-Axis Servo Drive |
| Continuous Output Current | 43 A (per axis) |
| Communication Interface | EtherNet/IP (CIP Motion) |
| Compatible Controllers | Studio 5000 / Logix 5000 (ControlLogix, CompactLogix) |
| DC Bus Input | Shared DC Bus (2198-Pxxx Bus Supply required) |
| Feedback Support | Multi-turn absolute encoder, SFD3, Hiperface DSL |
| Safe Torque Off (STO) | SIL 2 / PLd Cat. 3 integrated |
| Mounting | Panel / DIN rail (shared-bus module) |
| Manufacturer | Rockwell Automation / Allen-Bradley |
Why Engineers Specify This Model
- Dual-Axis Density – Two fully independent servo axes in a single module reduce panel space by up to 40% versus standalone drives.
- Shared DC Bus Architecture – Energy regenerated by decelerating axes is instantly reused by accelerating axes, cutting energy consumption and eliminating braking resistors in most applications.
- Native CIP Motion Integration – Seamless integration with Studio 5000 Logix Designer eliminates third-party motion middleware; axis tags, tuning, and diagnostics live inside the PLC project.
- Integrated STO (Safe Torque Off) – SIL 2 / PLd Cat. 3 safety function reduces external safety relay hardware and simplifies TÜV certification.
- Advanced Feedback Compatibility – Supports SFD3, Hiperface DSL, and multi-turn absolute encoders, enabling high-resolution positioning without external signal converters.
- Scalable Platform – Mix 2198-Sxxx dual-axis and 2198-Dxxx single-axis modules on the same bus supply for flexible system sizing.
Complete System Bill of Materials
A typical Kinetix 5700 motion system pairing with the 2198-S086-ERS3 includes:
- DC Bus Power Supply – 2198-P031, 2198-P070, or 2198-P141 (sized to total axis power)
- Servo Motors – MPL, MPM, or VPL series (matched to 43 A continuous rating)
- Controller – ControlLogix 5580 or CompactLogix 5380 with EtherNet/IP motion license
- Motor Feedback Cables – 2090-CFBM7DF-CEAAxx (SFD3 compatible)
- Power Cables – 2090-CPxM7DF-16AAxx (motor power, shielded)
- Ethernet Switch – Stratix 5700 or 5400 (managed, for deterministic motion network)
- Safety Module (optional) – 2198-SE2 for expanded safety I/O
Compliance & Industry Standards
- CE Marked – Low Voltage Directive (LVD) & EMC Directive compliant
- UL Listed – UL 508C (Power Conversion Equipment)
- RoHS Compliant – Restriction of Hazardous Substances
- SIL 2 / PLd Cat. 3 – IEC 62061 / ISO 13849-1 (integrated STO function)
- CIP Motion – ODVA EtherNet/IP conformance tested
Quality Assurance & Sourcing
Every 2198-S086-ERS3 unit offered through Konmask.com undergoes a structured verification process:
- Visual inspection of housing, connectors, and label authenticity
- Firmware version and serial number cross-reference against Rockwell Automation records
- Functional power-on test where applicable
- Anti-static packaging with humidity indicator card
- Traceable sourcing documentation available on request
We source from authorized distributors, OEM surplus, and verified industrial resellers. Counterfeit-free guarantee backed by our quality policy.
How to Source This Part
- Add to Cart – Click Buy Now for immediate checkout or Add to Cart for multi-line orders.
- Request a Quote – For volume orders (>3 units) or project BOM pricing, email support@konmask.com with your project details.
- Lead Time – In-stock units ship within 1–3 business days. Ex-stock or special-order lead times quoted within 24 hours.
- Export & Customs – We handle EAR99 / ECCN classification documentation for cross-border shipments. Contact us for country-specific compliance requirements.
Application-Specific FAQ
Q: Can the 2198-S086-ERS3 operate as a single-axis drive?
A: Yes. One axis can be enabled while the second remains unused, though the dual-axis module cost is typically justified only when both axes are populated.
Q: What bus supply is required for a two-module (four-axis) system?
A: Calculate total continuous power across all axes and select the 2198-P070 (70 A) or 2198-P141 (141 A) bus supply accordingly. Rockwell’s Motion Analyzer tool automates this sizing.
Q: Is Studio 5000 v32 or later required?
A: Kinetix 5700 drives require Studio 5000 Logix Designer v30 minimum; v32+ is recommended for full STO diagnostics and firmware v10+ features.
Q: Can this drive be used with third-party motors?
A: Third-party motors are supported via the generic motor configuration in Studio 5000, provided the feedback type is compatible (SFD3 or Hiperface DSL).
Q: What is the warranty on this unit?
A: Konmask.com provides a 90-day functional warranty on all verified units. Extended warranty options are available — contact us for details.
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