Bosch Rexroth CLC-D02.2 Positioning Control Card – DIAX04 Digital AC Servo Drive Series
When a positioning control card fails on the production floor, the consequences are immediate and costly: servo axes lose their reference, CNC machines halt mid-cycle, and entire automated lines come to a standstill. Downtime in precision manufacturing is not just an inconvenience—it translates directly into scrapped workpieces, missed delivery windows, and escalating maintenance costs. The Bosch Rexroth CLC-D02.2 is the exact plug-in control card engineered to prevent this scenario, delivering reliable closed-loop positioning intelligence at the heart of your DIAX04 drive system.
Within the Rexroth DIAX04 family—one of the most widely deployed digital AC servo drive platforms in global industrial automation—the CLC-D02.2 occupies the positioning-controller tier. Unlike basic velocity or torque cards, the CLC-D02.2 integrates a dedicated motion-control processor that handles interpolation, homing routines, and position-error monitoring directly on the drive, reducing the computational burden on the host PLC and enabling faster, more deterministic axis response. Its proven architecture is found in machine tools, transfer lines, and handling systems across automotive, aerospace, and precision-engineering sectors worldwide.
Technical Specifications
- Part Number / SKU: CLC-D02.2
- Manufacturer: Bosch Rexroth
- Product Series: DIAX04 Digital AC Servo Drive
- Module Type: Plug-in Positioning Control Card
- Function: Closed-loop position control, homing, interpolation
- Compatible Drive Platform: Rexroth DIAX04 (HDD, HDS, HMS, HMD variants)
- Interface: Internal drive bus (plug-in card format)
- Weight: Approx. 200 g
- Condition Available: New, Refurbished, Exchange
Note: All specifications are based on Bosch Rexroth official documentation. Konmask.com does not fabricate or alter technical parameters.
Key Features & Benefits
- On-drive positioning intelligence – Executes position loops locally, reducing PLC cycle-time dependency and improving axis responsiveness.
- Seamless DIAX04 integration – Designed as a native plug-in card; no external wiring or adapters required for installation.
- Homing & reference routines – Supports multiple homing methods compatible with standard encoder and limit-switch configurations.
- Position error monitoring – Built-in following-error detection protects mechanical components from overload during fault conditions.
- Deterministic motion control – Consistent cycle-to-cycle repeatability critical for precision machining and assembly applications.
- Wide application compatibility – Suitable for single-axis and multi-axis configurations across a broad range of DIAX04 drive power classes.
Industry & Equipment Applications
- CNC Machine Tools – Milling centers, lathes, grinding machines requiring precise axis positioning.
- Automotive Manufacturing – Transfer lines, welding positioners, and assembly robots.
- Aerospace & Defense – High-precision drilling and riveting systems.
- Printing & Packaging Machinery – Register control and web-tension positioning.
- Material Handling – Gantry cranes, automated storage and retrieval systems (AS/RS).
- Semiconductor & Electronics – Pick-and-place equipment and wafer-handling stages.
System Integration & Compatible Parts
The CLC-D02.2 is designed to operate within the Bosch Rexroth DIAX04 drive ecosystem. Commonly paired components include:
- DIAX04 drive units: HDD, HDS, HMS, HMD series
- Rexroth IndraDyn servo motors (MKD, MHD, MAD series)
- Rexroth SERCOS or analog interface cards for host communication
- Rexroth power supply modules (HVR, HVE series)
- Rexroth IndraControl PLC platforms (for coordinated multi-axis motion)
If you need assistance identifying compatible components for your specific machine configuration, contact our technical team at [email protected].
Our Quality Assurance Process
Every Bosch Rexroth CLC-D02.2 sourced through Konmask.com undergoes a structured verification process before shipment:
- Visual inspection – PCB, connectors, and housing checked for physical damage or corrosion.
- Part number & label verification – Confirmed against Rexroth documentation to ensure correct revision and firmware compatibility.
- Functional bench test – Where applicable, modules are powered and tested in a DIAX04 drive environment.
- Anti-static packaging – All cards shipped in ESD-safe bags with protective foam inserts.
- Traceability documentation – Test records and inspection reports available upon request.
How to Order
- Submit an inquiry via the “Request a Quote” button on this page, or email [email protected].
- Provide your machine model, drive serial number, and required quantity to expedite quotation.
- Receive a formal quotation with lead time, pricing, and shipping options within 24 business hours.
- Confirm the order and arrange payment via your preferred method (T/T, L/C, or other agreed terms).
- Shipment dispatched with full tracking and export documentation.
Why Choose Konmask.com?
- Industrial automation specialists – Focused exclusively on PLC, DCS, servo drive, and motion control components.
- Global sourcing network – Access to new, refurbished, and hard-to-find Rexroth parts with competitive lead times.
- Technical expertise – Our team includes engineers with hands-on DIAX04 and Rexroth drive experience.
- Transparent quality process – Every part inspected and documented before dispatch.
- Responsive B2B service – Dedicated account support for OEMs, system integrators, and MRO buyers.
- Secure international shipping – Export-compliant packaging and documentation for worldwide delivery.
Frequently Asked Questions
Q1: Is the CLC-D02.2 compatible with all DIAX04 drive variants?
The CLC-D02.2 is designed for the DIAX04 platform. Compatibility depends on the specific drive variant (HDD, HDS, HMS, HMD) and firmware revision. Please provide your drive’s type plate information when inquiring so we can confirm compatibility.
Q2: Do you supply new or refurbished CLC-D02.2 cards?
We can supply both new-old-stock (NOS) and professionally refurbished units depending on availability. All conditions are clearly stated in the quotation, and refurbished units carry our inspection certification.
Q3: What is the typical lead time for the CLC-D02.2?
Lead time varies by stock availability. In-stock units typically ship within 3–5 business days. For sourced units, lead time is communicated at the quotation stage.
Q4: Can you provide technical support for installation?
Yes. Our engineering team can provide guidance on card installation, parameter configuration, and drive commissioning. Contact us at [email protected] with your application details.
Q5: What documentation is available with the CLC-D02.2?
We can provide the Bosch Rexroth product manual reference, inspection report, and packing list. Original Rexroth technical documentation is available through Rexroth’s official channels.
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