ABB 3HAC025338-002 Control Cable Signal 7m – IRB4600 Robot Series
When a signal cable fails mid-production on an ABB IRB4600 robotic arm, the entire line stops. Servo feedback is lost, the controller throws fault codes, and every minute of downtime translates directly into lost output and costly emergency maintenance calls. The ABB 3HAC025338-002 is the OEM-specified 7-meter signal control cable engineered to prevent exactly this scenario — maintaining uninterrupted communication between the robot arm and the IRC5 controller cabinet.
Within the IRB4600 ecosystem, the 3HAC025338-002 occupies a critical position as the primary signal harness linking axis motion feedback to the controller. It is cross-referenced with assembly part numbers 3HAC031958-001, 3HAC2493-1, 3HAC2530-1, and 3HAC2540-1, making it a universal service part across multiple IRB4600 build variants deployed in automotive, metal fabrication, and general industrial automation worldwide.
Technical Specifications
- Part Number: 3HAC025338-002
- Compatible Robot: ABB IRB4600 Series
- Cable Type: Signal Control Cable
- Cable Length: 7 meters
- Cross-Reference Part Numbers: 3HAC031958-001 / 3HAC2493-1 / 3HAC2530-1 / 3HAC2540-1
- Manufacturer: ABB Robotics
- Weight: 420 g
- Condition: New / Surplus New
- Application: Axis signal feedback, IRC5 controller interface
Key Features & Benefits
- OEM-Specified Design: Manufactured to ABB’s exact electrical and mechanical tolerances — no signal degradation, no compatibility guesswork.
- Multi-SKU Cross-Reference: Covers 3HAC031958-001, 3HAC2493-1, 3HAC2530-1, and 3HAC2540-1, reducing procurement complexity across IRB4600 variants.
- 7-Meter Reach: Optimized cable length for standard IRB4600 installation envelopes, minimizing excess slack and cable management issues.
- Shielded Signal Integrity: Industrial-grade shielding protects against EMI interference common in high-current welding and press environments.
- Plug-and-Play Replacement: OEM connectors ensure direct swap without re-pinning or adapter modifications.
- Rapid Downtime Recovery: Stocking this cable reduces MTTR (Mean Time to Repair) for IRB4600 signal faults from days to hours.
Industry & Equipment Applications
- Automotive Manufacturing: Body welding lines, door assembly, and underbody handling using IRB4600 robots.
- Metal Fabrication: Arc welding cells and press-tending applications requiring reliable signal feedback.
- Electronics Assembly: High-precision pick-and-place and component handling with IRB4600 variants.
- Logistics & Palletizing: End-of-line palletizing systems where continuous uptime is critical.
- General Industrial Automation: Any facility running ABB IRB4600 robots requiring scheduled or emergency cable replacement.
System Integration & Compatible Parts
The 3HAC025338-002 is designed for seamless integration within the ABB IRB4600 / IRC5 control system architecture. It is commonly serviced alongside the following components:
- 3HAC031958-001 – Cable harness assembly (IRB4600)
- 3HAC2493-1 – Signal cable sub-assembly
- 3HAC2530-1 – Axis signal cable variant
- 3HAC2540-1 – Extended signal cable assembly
- ABB IRC5 Controller Cabinet (M2004 / M2000A)
- ABB DSQC series servo drive boards
If you are unsure which part number applies to your specific IRB4600 build date or configuration, contact our technical team with your robot serial number for confirmation.
Our Quality Assurance Process
- Source Verification: All ABB parts are sourced from authorized distributors or verified surplus channels with full traceability.
- Visual & Dimensional Inspection: Each cable is inspected for connector integrity, sheath condition, and correct labeling before dispatch.
- Continuity Testing: Signal cables undergo electrical continuity checks to confirm all conductors are intact.
- Secure Packaging: Anti-static, moisture-resistant packaging protects connectors during international transit.
- Documentation: Packing list and part number verification sheet included with every shipment.
How to Order
- Submit an inquiry via the Contact Us page or email support@konmask.com.
- Provide your robot model, serial number, and required quantity for fastest response.
- Receive a formal quotation with lead time and shipping options within 24 business hours.
- Confirm order and arrange payment via T/T, PayPal, or other agreed terms.
- Shipment dispatched with tracking number and commercial invoice.
Why Choose Konmask.com?
- Industrial Automation Specialists: We focus exclusively on PLC, DCS, robot, and drive components — not a generalist marketplace.
- Global B2B Supply: Serving MRO buyers, system integrators, and OEM service teams across 40+ countries.
- Technical Pre-Sales Support: Our engineers verify part compatibility before you commit to an order.
- Competitive Lead Times: In-stock items ship within 3–5 business days; sourced items within 2–4 weeks.
- Transparent Communication: No hidden fees. Clear quotations, honest lead times, and responsive after-sales support.
Frequently Asked Questions
Q: Is 3HAC025338-002 compatible with all IRB4600 variants?
A: It is the standard signal cable for the IRB4600 series and cross-references with 3HAC031958-001, 3HAC2493-1, 3HAC2530-1, and 3HAC2540-1. Please provide your robot serial number if you need variant-specific confirmation.
Q: What is the cable length?
A: The 3HAC025338-002 is a 7-meter signal control cable, the OEM-specified length for standard IRB4600 installations.
Q: Do you supply new or used parts?
A: We supply new and surplus-new (unused, original packaging) parts. Condition is clearly stated in the quotation.
Q: Can you ship internationally?
A: Yes. We ship globally via DHL, FedEx, UPS, and sea freight for bulk orders. Export documentation is provided.
Q: How long does it take to receive a quotation?
A: Typically within 24 business hours of receiving your inquiry with part number and quantity.
Q: What payment methods are accepted?
A: T/T (bank transfer), PayPal, and other methods by arrangement for verified business customers.
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Original Source: https://Konmask.com
Contact: support@konmask.com | +0086 19859288691
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