ABB 3HAC057540-003 / 3HAC038187-004 / 3HAC027716-001 Robot Wrist Spare Part – IRB7600 / MTD250 / IRB1520 Series
When a robot wrist assembly fails on the production floor, the consequences are immediate and costly: the entire robotic cell goes offline, downstream processes halt, and every minute of unplanned downtime translates directly into lost output and missed delivery commitments. For high-payload robots like the ABB IRB7600 and precision-class units like the IRB1520, the wrist assembly is the most mechanically stressed joint in the kinematic chain — it bears the full torque of end-of-arm tooling while maintaining micron-level repeatability. Without a verified OEM-grade replacement on hand, recovery time can stretch from hours into days.
The ABB 3HAC057540-003 (IRB7600), 3HAC038187-004 (MTD250), and 3HAC027716-001 (IRB1520) are factory-designated wrist spare parts engineered to restore full axis-6 functionality to their respective robot platforms. These components occupy a critical position in ABB’s global installed base — the IRB7600 is one of the world’s most widely deployed heavy-payload robots in automotive and foundry environments, while the IRB1520 serves as a workhorse in assembly and machine-tending cells. Konmask.com maintains sourcing channels for all three part numbers to support procurement engineers requiring fast, traceable replacements.
Technical Specifications
- Part Numbers: 3HAC057540-003 / 3HAC038187-004 / 3HAC027716-001
- Compatible Robot Models: ABB IRB7600 | ABB MTD250 | ABB IRB1520
- Component Type: Wrist Assembly / Axis-6 Spare Part
- Manufacturer: ABB Robotics (OEM)
- Application Joint: Axis 6 (Wrist / Tool Flange Interface)
- Condition: New OEM / Refurbished Available — specify at inquiry
- Certification: ABB OEM traceability documentation available upon request
- Lead Time: Subject to stock availability — contact for current lead time
- Shipping: Worldwide export, DHL / FedEx / sea freight options
Key Features & Benefits
- OEM Dimensional Accuracy: Manufactured to ABB’s original tolerances, ensuring drop-in replacement without re-calibration of robot kinematics.
- Torque & Repeatability Retention: Restores full rated payload capacity and positional repeatability (±0.05 mm class) of the host robot.
- Sealed Bearing & Gear Interface: Wrist internals are pre-lubricated and sealed per ABB factory specification, reducing post-installation maintenance intervals.
- Cross-Platform Sourcing: All three part numbers (IRB7600 / MTD250 / IRB1520) available from a single supplier, simplifying multi-robot fleet maintenance procurement.
- Traceable Supply Chain: Each unit sourced with verifiable part number, serial reference, and condition documentation — critical for ISO-certified production environments.
Industry & Equipment Applications
- Automotive Manufacturing: IRB7600 wrist replacement in spot-welding, press-tending, and heavy material handling cells.
- Foundry & Die Casting: High-temperature, high-vibration environments where wrist wear rates are accelerated — IRB7600 is the dominant platform.
- Electronics Assembly: IRB1520 wrist spare for precision pick-and-place and screw-driving applications in consumer electronics lines.
- Machine Tending: IRB1520 and MTD250 wrist components for CNC machine loading/unloading cells requiring high cycle-count durability.
- Palletizing & Logistics: IRB7600 wrist assemblies for end-of-line palletizing robots in FMCG and warehousing facilities.
System Integration & Compatible Parts
These wrist spare parts are designed to integrate directly with the following ABB robot system components:
- ABB IRC5 Controller (all variants) — compatible with IRB7600 and IRB1520 motion control firmware
- ABB OmniCore Controller — compatible with IRB1520 (OmniCore-generation models)
- Axis-6 motor and gearbox assemblies (consult ABB spare parts catalog for paired motor part numbers)
- Tool flange adapters (ISO 9283 flange interface)
- ABB RobotWare — no software reconfiguration required for like-for-like wrist replacement
When ordering, confirm your robot’s full model designation and serial number to ensure correct wrist variant selection, particularly for IRB7600 sub-variants (IRB7600-150/3.5, IRB7600-325/3.1, etc.).
Our Quality Assurance Process
- Source Verification: All parts are sourced from ABB-authorized distributors or directly from ABB’s spare parts network where available.
- Incoming Inspection: Physical inspection of part number labels, housing condition, and packaging integrity upon receipt.
- Documentation Package: Packing list, part number confirmation, and condition report provided with every shipment.
- Warranty: 90-day warranty against manufacturing defects on new OEM units; refurbished units carry a 30-day functional warranty.
- Export Compliance: All shipments comply with applicable export regulations; commercial invoice and certificate of origin provided.
How to Order
- Submit an inquiry via the Contact / Request a Quote form on this page, or email support@konmask.com.
- Provide your robot model, serial number, and required part number (3HAC057540-003, 3HAC038187-004, or 3HAC027716-001).
- Our technical team will confirm availability, condition, lead time, and pricing within 1 business day.
- Upon agreement, we issue a proforma invoice; shipment is arranged after payment confirmation.
- Tracking information and documentation are provided upon dispatch.
Why Choose Konmask.com?
- Industrial Automation Specialization: We focus exclusively on industrial automation spare parts — ABB, FANUC, KUKA, Siemens, and more — giving our team genuine technical depth.
- Global B2B Export Experience: Serving maintenance engineers and procurement teams across Europe, Southeast Asia, the Middle East, and the Americas.
- Fast Response: Inquiry-to-quote turnaround within 24 hours for standard part numbers.
- Flexible Sourcing: Access to both new OEM stock and professionally refurbished units to match your budget and urgency.
- Transparent Documentation: No surprises — every shipment comes with full traceability paperwork.
Frequently Asked Questions
Q: Are these wrist parts genuine ABB OEM components?
A: We source from ABB-authorized channels wherever possible. Each inquiry response will specify the exact condition and source of the available stock. We do not sell counterfeit parts.
Q: Can I use 3HAC057540-003 on an IRB7600-500/2.55?
A: Wrist compatibility depends on the specific IRB7600 sub-variant and production year. Please provide your robot’s full model code and serial number so our team can confirm the correct part number before you order.
Q: What is the typical lead time?
A: Lead time varies by current stock levels. Common part numbers are often available for immediate shipment; less common variants may require 2–4 weeks. Contact us for a real-time availability check.
Q: Do you provide installation support?
A: We provide the relevant ABB service manual references and can connect you with ABB-certified service partners in your region. Physical installation support is not included but can be arranged separately.
Q: Can you supply multiple units for a fleet maintenance program?
A: Yes. We support bulk procurement for maintenance departments managing multiple robots. Volume pricing is available — please indicate your required quantity in your inquiry.
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Original Source: https://Konmask.com
Contact: support@konmask.com | +0086 19859288691
