ABB 3HAC077522-001 IRC5 FlexPendant 30m Extension Cable | Replacement, Equivalent & Selection Guide
The ABB 3HAC077522-001 is a 30-meter teach pendant (FlexPendant) extension cable designed for ABB IRC5 robot controllers. It enables operators to program and jog ABB industrial robots from a safe distance — essential for large work cells, press lines, and collaborative robot installations. This page provides full technical specifications, compatible replacement models, and a structured selection guide to help engineers and procurement teams source the right cable with confidence.
Technical Specifications
- Part Number: 3HAC077522-001
- Related Assembly: IRB4600 / 3HAC035062-003
- Compatible Controller: ABB IRC5 (Single Cabinet, Dual Cabinet, Panel Mounted)
- Cable Length: 30 m (98.4 ft)
- Connector Type: FlexPendant proprietary connector (both ends)
- Application: Teach pendant extension — FlexPendant to IRC5 controller
- Operating Temperature: −10 °C to +55 °C
- Cable Type: Shielded, flexible, oil-resistant outer jacket
- Weight: Approx. 100 g (cable assembly)
- Country of Origin: Sweden / EU
- Condition: New (OEM)
Compatible Replacement & Equivalent Models
The following ABB part numbers are functionally equivalent or directly interchangeable with 3HAC077522-001. Always verify connector revision and controller firmware before substituting.
- 3HAC028357-001 — IRC5 FlexPendant cable, 10 m (standard length, same connector)
- 3HAC028357-002 — IRC5 FlexPendant cable, 20 m
- 3HAC077522-001 — IRC5 FlexPendant cable, 30 m (this item)
- 3HAC028357-004 — IRC5 FlexPendant cable, 50 m (verify controller support)
- 3HAC035062-003 — IRB4600 teach pendant assembly (includes cable harness)
Note: Third-party aftermarket cables may be available; however, ABB OEM cables are recommended for warranty compliance and signal integrity over long runs.
Why Choose the Original ABB 3HAC077522-001
- Signal Integrity: OEM shielding prevents EMI interference in high-noise industrial environments.
- Warranty Compliance: Using genuine ABB parts preserves your robot system warranty.
- Plug-and-Play: No firmware changes or adapter required — direct replacement.
- Durability: Oil-resistant, flexible jacket rated for continuous flex cycles in robot cells.
- ABB Certified: Manufactured and tested to ABB IRC5 system specifications.
Typical Applications
- Automotive body-in-white welding lines (large cell layouts requiring 30 m reach)
- Press tending and machine loading with ABB IRB4600 / IRB6700 robots
- Palletizing and depalletizing systems with elevated controller cabinets
- Paint shop and cleanroom installations requiring remote pendant operation
- System integrator test benches and robot training facilities
System Compatibility
- Controllers: ABB IRC5 Single Cabinet, IRC5 Dual Cabinet, IRC5 Panel Mounted Controller (PMC)
- Robot Models: IRB 1200, IRB 2600, IRB 4600, IRB 6640, IRB 6700, IRB 7600 (all IRC5-based)
- FlexPendant: ABB FlexPendant (DSQC 679 / 3HAC028357 series)
- RobotWare: Compatible with RobotWare 5.x and 6.x
- Not compatible with IRC5 Compact or OmniCore controllers without adapter.
Selection Guide
Use the table below to select the correct cable length for your installation:
- Up to 10 m → 3HAC028357-001 (standard; most compact cells)
- Up to 20 m → 3HAC028357-002 (mid-size work cells)
- Up to 30 m → 3HAC077522-001 ✓ (large cells, press lines)
- Up to 50 m → 3HAC028357-004 (verify signal spec with ABB)
Key selection criteria: Measure the maximum distance from the IRC5 cabinet to the operator’s working position, add 10–15% slack allowance, then select the next available length. Do not coil excess cable tightly — use a cable management reel.
Quality Assurance & Sourcing
All ABB parts listed on Konmask.com are sourced through verified industrial distribution channels. Each unit undergoes visual inspection and connector continuity verification before dispatch. We supply to OEMs, system integrators, and MRO procurement teams globally.
- ✔ Genuine ABB OEM part
- ✔ Traceable batch documentation available on request
- ✔ Export packing for international shipment
- ✔ Lead time: typically 3–7 business days (stock-dependent)
How to Order
- Confirm your IRC5 controller cabinet type (Single / Dual / PMC).
- Verify required cable length based on your cell layout.
- Add ABB 3HAC077522-001 to cart or contact us for a formal quotation.
- For bulk orders (>5 units) or project pricing, email support@konmask.com.
Replacement & Compatibility FAQ
Q: Can I use 3HAC077522-001 with an OmniCore controller?
A: No. OmniCore uses a different FlexPendant connector standard. Contact ABB for the correct OmniCore pendant cable.
Q: Is 3HAC028357-001 (10 m) a direct replacement for 3HAC077522-001 (30 m)?
A: Electrically yes, but the shorter length may not reach your operator station. Always verify physical reach before substituting.
Q: Can I daisy-chain two 10 m cables to achieve 20 m?
A: ABB does not recommend daisy-chaining FlexPendant cables. Signal degradation and safety interlock issues may occur. Use the correct length cable.
Q: What is the lead time for 3HAC077522-001?
A: Typically 3–7 business days from our warehouse. Contact us for urgent requirements.
Q: Do you provide a certificate of conformity?
A: Yes, available on request for OEM and system integrator orders.
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