ACCUWEB MICRO CTL4100-01 Web Tension Controller – CTL4100 Series
When web tension control fails on a converting or printing line, the consequences are immediate and costly: substrate breaks, misregistration, wrinkling, and unplanned downtime that can idle an entire production shift. In high-speed roll-to-roll processes — whether coating, laminating, slitting, or flexographic printing — even a momentary loss of tension regulation cascades into scrap, rework, and missed delivery windows. The ACCUWEB MICRO CTL4100-01 exists precisely to prevent this scenario, delivering closed-loop tension control that keeps your web running true at every stage of the process.
The CTL4100-01 occupies a well-defined position within ACCUWEB MICRO’s CTL4100 Series: a compact, single-zone tension controller engineered for OEM integration and retrofit applications alike. ACCUWEB MICRO is a globally recognized specialist in web guiding and tension control, with installations across North America, Europe, and Asia-Pacific in industries ranging from flexible packaging to nonwovens. The CTL4100-01 is one of the most specified models in the series for mid-speed converting lines, valued for its straightforward commissioning and reliable closed-loop performance.
Technical Specifications
- Part Number / SKU: CTL4100-01
- Manufacturer: ACCUWEB MICRO
- Series: CTL4100
- Product Type: Web Tension Controller
- Control Mode: Closed-loop tension regulation
- Application: Roll-to-roll converting, printing, coating, laminating, slitting
- Weight: Approx. 1.6 kg
- Condition: New / Surplus / Refurbished (specify at inquiry)
Note: Full electrical specifications (supply voltage, analog I/O range, communication interface) are available upon request or in the official ACCUWEB MICRO CTL4100 Series datasheet. Konmask.com does not publish unverified parameters.
Key Features & Benefits
- Closed-Loop Precision: Continuously monitors load cell feedback and adjusts brake/clutch or drive output to maintain set-point tension, eliminating manual trimming.
- Compact Form Factor: Designed for panel or DIN-rail mounting in space-constrained machine cabinets, reducing integration complexity.
- Fast Commissioning: Intuitive parameter setup minimizes engineering time during OEM build or field retrofit.
- Broad Actuator Compatibility: Works with pneumatic brakes, magnetic particle brakes/clutches, and variable-speed drive references — covering the widest range of unwind/rewind configurations.
- Stable at Speed: PID tuning optimized for mid-to-high-speed web lines where tension disturbances from splice events or diameter changes must be absorbed quickly.
- Proven Reliability: ACCUWEB MICRO’s CTL4100 platform has accumulated thousands of operating hours across global converting facilities.
Industry & Equipment Applications
- Flexible Packaging: Unwind tension control on laminating and pouch-making lines handling BOPP, PET, and PE films.
- Label & Tag Converting: Rewind tension regulation on narrow-web flexo presses to prevent label distortion and ensure consistent roll hardness.
- Nonwovens & Technical Textiles: Tension management on calender and slitting lines processing spunbond and meltblown fabrics.
- Foil & Metallized Film: Precise low-tension control for delicate substrates prone to stretching or tearing.
- Paper & Board Converting: Unwind/rewind control on sheeting and rewinding lines in tissue and specialty paper mills.
- Battery & Electrode Manufacturing: Tension control during electrode coating and calendering in lithium-ion cell production.
System Integration & Compatible Parts
The CTL4100-01 is designed to integrate within a complete ACCUWEB MICRO web control ecosystem. Typical bill of materials for a single-zone tension control loop includes:
- Load cell / tension transducer (ACCUWEB MICRO or compatible third-party)
- Load cell amplifier / signal conditioner
- Pneumatic brake or magnetic particle brake/clutch (unwind) or drive reference (rewind)
- ACCUWEB MICRO web guide system (optional, for combined tension + lateral control)
- 24 VDC panel power supply
Contact Konmask.com with your machine layout and we will confirm compatibility and recommend any additional components required for your application.
Our Quality Assurance Process
- Source Verification: All ACCUWEB MICRO units are sourced from authorized distributors, OEM surplus channels, or certified refurbishers — never from unverified grey-market brokers.
- Visual & Functional Inspection: Each unit undergoes incoming inspection covering housing integrity, connector condition, label legibility, and where applicable, power-on functional checks.
- Accurate Condition Grading: We clearly state whether a unit is new-in-box, surplus (unused), or professionally refurbished — no ambiguity.
- Secure Packaging: Anti-static packaging and foam-lined cartons protect sensitive electronics during international transit.
- Documentation: Datasheet, test report, and certificate of conformance available upon request.
How to Order
- Submit your inquiry via the Contact / Request a Quote form on this page.
- Include your required quantity, preferred condition (new / surplus / refurbished), and target delivery date.
- Our technical team responds within 1 business day with availability, lead time, and pricing.
- Upon order confirmation, we arrange secure export packaging and international shipping (DHL / FedEx / sea freight).
- Post-shipment tracking and documentation (commercial invoice, packing list, COC) provided as standard.
Why Choose Konmask.com?
- Industrial Automation Specialists: We focus exclusively on PLC, DCS, HMI, drives, and process control components — not a generalist marketplace.
- Global Export Experience: Serving B2B buyers in 40+ countries with compliant export documentation and reliable logistics partners.
- Technical Pre-Sales Support: Our engineers can advise on compatibility, substitution, and system integration before you commit to a purchase.
- Transparent Sourcing: We tell you exactly where the part comes from and its condition — no surprises on arrival.
- Fast Response: Inquiries answered within 1 business day; urgent requirements accommodated where stock permits.
Frequently Asked Questions
Q: Is the CTL4100-01 still in production by ACCUWEB MICRO?
A: Production status varies. Contact us to confirm current availability — we maintain access to both new and surplus stock to support legacy machine maintenance.
Q: Can the CTL4100-01 control both unwind and rewind zones?
A: The CTL4100-01 is a single-zone controller. For dual-zone applications, two units are typically deployed — one per zone. Contact us to discuss your specific machine configuration.
Q: What actuator types are compatible?
A: The CTL4100-01 supports pneumatic brakes, magnetic particle brakes/clutches, and analog drive references. Confirm your actuator type at inquiry for definitive compatibility verification.
Q: Do you ship internationally?
A: Yes. Konmask.com ships worldwide via DHL, FedEx, and sea freight. Export documentation including commercial invoice and packing list is provided as standard.
Q: What warranty is provided?
A: Warranty terms depend on unit condition (new / surplus / refurbished). Details are confirmed at the time of quotation.
Q: Can you supply the full CTL4100 Series, including other variants?
A: Yes. Contact us with your required part number and we will advise on availability across the CTL4100 Series.
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Original Source: https://Konmask.com
Contact: support@konmask.com | +0086 19859288691
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