B&R 80VD100PD.C022-01 – Dual-Axis Servo Drive Controller | ACOPOS Motion Platform
Engineering Background
The B&R ACOPOS series represents one of the most advanced integrated motion control platforms in industrial automation. Designed for high-dynamic, multi-axis synchronization applications, ACOPOS drives are deeply embedded in B&R’s Automation Studio ecosystem, enabling seamless IEC 61131-3 and PLCopen motion programming. The 80VD100PD.C022-01 is a dual-axis plug-in module engineered to control two servo motors simultaneously from a single compact unit, reducing cabinet footprint while maintaining full closed-loop precision.
Product Positioning
This module targets OEM machine builders and system integrators who require synchronized multi-axis motion in space-constrained control cabinets. It is the preferred choice for applications demanding sub-millisecond cycle times, tight axis coupling, and deterministic real-time communication via POWERLINK or X2X Link. Procurement engineers sourcing replacement or expansion modules for existing B&R ACOPOS installations will find this part a direct, verified fit.
Complete Technical Specifications
| Parameter | Specification |
|---|---|
| Part Number | 80VD100PD.C022-01 |
| Manufacturer | B&R Industrial Automation |
| Series | ACOPOS |
| Axes Controlled | 2 (Dual-Axis) |
| Module Type | Plug-in Servo Drive Controller |
| Communication Interface | POWERLINK / X2X Link |
| Programming Environment | B&R Automation Studio (IEC 61131-3, PLCopen) |
| Feedback Support | EnDat, Resolver, Incremental Encoder |
| Protection Class | IP20 |
| Mounting | DIN Rail / Panel Mount (ACOPOS chassis) |
| Weight | 2,600 g (approx.) |
| Certifications | CE, UL (per ACOPOS platform) |
Proven Application Environments
- Packaging Machinery: Synchronized dual-axis control for form-fill-seal machines, cartoners, and case packers requiring precise cam-profile motion.
- CNC Machine Tools: Coordinated X/Y or X/Z axis interpolation in milling, grinding, and turning centers.
- Robotics & Handling: Dual-joint control in SCARA and Cartesian robot arms for pick-and-place and assembly automation.
- Printing & Converting: Register control and tension management in web-fed printing presses and slitter-rewinders.
- Semiconductor & Electronics Manufacturing: High-precision stage positioning in wafer handling and PCB drilling equipment.
- Textile Machinery: Synchronized warp and weft drive control in weaving and knitting machines.
Engineering Advantages
- Dual-Axis Density: Controls 2 servo axes from one module, halving wiring complexity and cabinet space versus single-axis alternatives.
- Deterministic Real-Time: POWERLINK Ethernet ensures cycle times down to 400 µs with hard real-time guarantees — critical for tight axis synchronization.
- Native Automation Studio Integration: Full PLCopen MC function block library support; no third-party middleware required.
- Multi-Feedback Compatibility: Supports EnDat 2.1/2.2, resolver, and incremental encoders — adaptable to a wide range of servo motor families.
- Scalable Architecture: Plug-in design within the ACOPOS chassis allows incremental axis expansion without rewiring the power bus.
- Diagnostic Transparency: Integrated oscilloscope and trace functions in Automation Studio enable rapid commissioning and fault analysis.
System Architecture & Signal Flow
The 80VD100PD.C022-01 operates as a plug-in controller module within the ACOPOS drive chassis. The host ACOPOS power unit supplies the DC bus voltage; this controller module manages the PWM switching for both servo axes independently. Command setpoints are received via POWERLINK or X2X Link from the B&R PLC/IPC in real time. Encoder feedback from each motor is processed on-board for closed-loop position, velocity, and torque control. Safety functions (STO, SS1) are routed through the ACOPOS SafeMOTION option if installed.
Signal Flow: B&R PLC/IPC → POWERLINK/X2X → ACOPOS Chassis → 80VD100PD.C022-01 Controller → PWM Output → Servo Motor 1 & Motor 2 → Encoder Feedback → Controller → Closed-Loop Correction.
Sourcing & Quality Verification
- All units sourced from authorized distributors or verified surplus channels with full traceability documentation.
- Each module undergoes incoming inspection: visual check, label verification, and functional power-on test where applicable.
- Counterfeit screening performed against known OEM markings, PCB revision codes, and serial number formats.
- Units shipped in anti-static packaging with desiccant; fragile connector pins protected with foam inserts.
- Certificate of conformance (CoC) available upon request for regulated procurement processes.
Procurement Process
- Confirm Part Number: Verify 80VD100PD.C022-01 against your ACOPOS chassis revision and Automation Studio project BOM.
- Request Quote: Contact support@konmask.com with quantity, required delivery date, and destination country.
- Receive Proforma Invoice: Issued within 1 business day with lead time, shipping options, and payment terms.
- Payment & Export Clearance: T/T bank transfer or agreed terms; export documentation (CO, packing list, commercial invoice) prepared for customs.
- Shipment & Tracking: DHL / FedEx express or sea freight; tracking number provided upon dispatch.
- Incoming Inspection Support: Our technical team available to assist with installation verification and Automation Studio configuration queries.
Technical FAQ
Q: Is the 80VD100PD.C022-01 compatible with all ACOPOS chassis variants?
A: It is designed for the ACOPOS plug-in controller slot. Confirm chassis model and firmware revision compatibility via B&R’s product configurator or contact our technical team.
Q: Can this module control servo motors from other manufacturers?
A: Yes, provided the motor feedback type (EnDat, resolver, incremental) is supported and motor parameters are correctly configured in Automation Studio’s motor database.
Q: What is the maximum axis update rate?
A: POWERLINK cycle times as low as 400 µs are achievable, depending on network configuration and number of nodes.
Q: Is SafeMOTION (STO/SS1) supported?
A: Safety functions require the optional SafeMOTION plug-in module installed in the same ACOPOS chassis; this controller module interfaces with it natively.
Q: Do you provide warranty on this part?
A: Yes — 12-month warranty against manufacturing defects. DOA units replaced or refunded within 30 days of receipt.
Q: Can you supply multiple units for a production line rollout?
A: Yes. Volume pricing and staggered delivery schedules available. Contact us for project-based procurement support.
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