Allen-Bradley 2198-DB42-F — 3-Phase EMC Line Filter | Kinetix 5700 Series
Engineering Background: Electromagnetic compatibility (EMC) is a non-negotiable requirement in modern industrial servo drive installations. Conducted emissions from PWM-based servo drives can propagate back onto the AC supply network, causing interference with adjacent equipment, tripping sensitive protection relays, and failing CE/UKCA certification audits. The Allen-Bradley 2198-DB42-F is a dedicated three-phase EMC line filter engineered specifically for the Kinetix 5700 dual-axis servo drive platform, providing attenuation of high-frequency conducted emissions at the point of common coupling.
Product Positioning: The 2198-DB42-F is the factory-recommended EMC filter for Kinetix 5700 (2198-Dxxx) servo drives operating at up to 42 A continuous input current. It is a mandatory accessory for CE-marked machine installations and is strongly recommended for any facility with strict power quality requirements. Procurement engineers specifying Kinetix 5700 systems should treat this filter as a line-item BOM component, not an optional add-on.
Complete Technical Specifications
- Catalog Number: 2198-DB42-F
- Manufacturer: Allen-Bradley / Rockwell Automation
- Series / Platform: Kinetix 5700 (2198-D Series)
- Filter Type: 3-Phase EMC / RFI Line Filter
- Rated Current: 42 A (continuous, per phase)
- Rated Voltage: 200–480 V AC, 3-phase
- Frequency: 50 / 60 Hz
- Leakage Current: Per EN 61800-3 / IEC 61800-3 Category C2/C3
- Attenuation Standard: EN 55011 / CISPR 11 Class A & B
- Mounting: DIN rail or panel mount (compatible with Kinetix 5700 shared-bus architecture)
- Enclosure: IP20 (for use in control cabinet)
- Operating Temperature: 0 °C to +55 °C (derating above 40 °C)
- Storage Temperature: -25 °C to +85 °C
- Weight: Approx. 1.9 kg
- Certifications: CE, UL Listed, cUL
- Rockwell Publication Reference: 2198-TD003 / 2198-IN006
Proven Application Environments
- Multi-axis CNC machining centers using Kinetix 5700 shared DC-bus topology
- Automotive body-in-white welding and assembly lines with high servo axis counts
- Packaging machinery (VFFS, cartoners, case packers) requiring CE marking for EU export
- Semiconductor wafer handling and precision motion stages sensitive to conducted noise
- Printing and converting lines with tight registration requiring clean power supply
- Robotic work cells integrated with Studio 5000 / ControlLogix PLC architectures
- Any installation subject to IEC 61800-3 Second Environment (C3) compliance requirements
Engineering Advantages
- Platform-Matched Design: Dimensionally and electrically matched to the Kinetix 5700 drive family — no custom wiring adapters or derating calculations required.
- Dual-Mode Attenuation: Suppresses both common-mode and differential-mode conducted emissions across the 150 kHz–30 MHz spectrum.
- Simplified CE Compliance: Using the 2198-DB42-F as specified in Rockwell’s EMC installation guide satisfies the conducted emissions requirements of the Machinery Directive (2006/42/EC) and EMC Directive (2014/30/EU) without additional filtering.
- Shared-Bus Compatible: Designed for use with Kinetix 5700 shared DC-bus configurations, supporting multi-axis installations from a single filter.
- Robust Construction: Industrial-grade toroidal cores and film capacitors rated for continuous duty in 55 °C ambient environments.
- UL/cUL Listed: Meets North American safety standards for panel-builder and OEM integration without additional field evaluation.
System Architecture & Signal Flow
In a Kinetix 5700 installation, the 2198-DB42-F is installed on the AC input side of the 2198-D series servo drive, between the upstream circuit breaker / contactor and the drive’s L1/L2/L3 input terminals. The filter’s PE terminal must be bonded to the control cabinet chassis ground with a low-impedance connection (≤10 mΩ recommended) to ensure effective common-mode current return paths. The filter must not be installed downstream of a transformer with a floating secondary, as this will compromise common-mode attenuation. Refer to Rockwell publication 2198-IN006 for torque specifications and cable routing guidelines to maintain EMC integrity.
Typical BOM Position: Upstream circuit breaker → 2198-DB42-F → 2198-Dxxx Kinetix 5700 Drive → Motor Power Cable (shielded) → Servo Motor.
Sourcing & Quality Verification
- Origin: Genuine Allen-Bradley / Rockwell Automation product. Konmask.com sources exclusively from authorized distributors and verified secondary-market channels with full traceability.
- Inspection Protocol: Each unit undergoes visual inspection, label verification (catalog number, date code, country of origin), and continuity/insulation resistance check prior to dispatch.
- Documentation Available: Certificate of conformity, test report, and original Rockwell packaging photos available upon request for quality-critical procurement.
- Counterfeit Risk Mitigation: Holographic label verification and PCB date-code cross-reference performed on all units. Suspect units are quarantined and not listed for sale.
Procurement Process
- Step 1 — Confirm Compatibility: Verify your Kinetix 5700 drive catalog number (2198-Dxxx) and input current rating does not exceed 42 A. For higher current applications, consult the 2198-DB80-F or 2198-DB200-F.
- Step 2 — Request Quote: Contact support@konmask.com with your required quantity and delivery timeline. Volume pricing available for orders ≥5 units.
- Step 3 — Order Confirmation: Purchase order accepted via email. Proforma invoice issued within 1 business day.
- Step 4 — Shipping: Standard dispatch within 3–5 business days. Express DHL/FedEx available. Export documentation (commercial invoice, packing list, COO) provided for international shipments.
- Step 5 — After-Sales Support: Technical support available via email and WhatsApp for installation queries and compatibility verification.
Technical FAQ
Q: Is the 2198-DB42-F mandatory for CE compliance on Kinetix 5700 systems?
A: Yes, for installations within the EU/UK where the machine must bear CE/UKCA marking under the EMC Directive, the use of the specified EMC filter is required to meet conducted emission limits per EN 61800-3.
Q: Can this filter be used with other Rockwell drive families (e.g., PowerFlex 755)?
A: The 2198-DB42-F is dimensionally and electrically optimized for the Kinetix 5700 platform. While it may function electrically with other 42 A, 480 V drives, Rockwell does not certify it for use outside the 2198-D series. Use the appropriate catalog-specific filter for other drive families.
Q: What is the maximum cable length between the filter and the drive?
A: Rockwell recommends the filter be mounted as close as possible to the drive input terminals, with a maximum unshielded cable run of 300 mm between filter output and drive input to prevent re-radiation of conducted emissions.
Q: Does the filter require any maintenance?
A: No scheduled maintenance is required. Annual visual inspection for capacitor bulging, terminal corrosion, and secure torque on power terminals is recommended as part of a standard preventive maintenance program.
Q: What is the lead time for out-of-stock units?
A: Typical lead time for sourced units is 7–14 business days. Contact us for current stock status and expedite options.
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