ABB 3HAC022957-001 CP/CS Robotics Cable – IRC5 Robot Controller Series
When a CP/CS cable fails in an active production cell, the robot stops — and so does the line. In automotive body-in-white welding, semiconductor wafer handling, and high-speed food packaging, an unplanned outage caused by a degraded or broken Customer Power/Customer Signal cable can cost thousands of dollars per hour. The ABB 3HAC022957-001 is the factory-specified CP/CS cable that maintains uninterrupted signal and power flow between the IRC5 controller and the robot manipulator. Without it, your IRC5-based robot system cannot operate.
The 3HAC022957-001 is ABB’s OEM-designated CP/CS cable for the IRC5 controller platform — one of the most widely deployed industrial robot controllers globally, installed in over 100 countries across automotive, electronics, food, and logistics sectors. Available in 7 m and 15 m lengths, this cable is engineered to ABB’s exacting standards for shielding integrity, flex life, and connector precision. It is the benchmark replacement cable for ABB IRB 1600, IRB 2600, IRB 4600, IRB 6640, and all other IRC5-compatible robot families.
Technical Specifications
- Part Number: 3HAC022957-001
- Brand: ABB Robotics
- Series: IRC5 Robot Controller
- Cable Type: CP/CS — Customer Power / Customer Signal
- Available Lengths: 7 m / 15 m
- Application: Controller-to-manipulator interconnect cable
- Connector Type: ABB proprietary multi-pin connectors (both ends)
- Shielding: Multi-layer EMI shielding
- Jacket Material: High-flex PUR outer jacket
- Operating Temperature: Per ABB IRC5 environmental specification
- Condition: New, OEM
Key Features & Benefits
- OEM Specification Compliance: Manufactured to ABB’s exact electrical and mechanical tolerances — no derating, no guesswork.
- High Flex Life: PUR jacket and stranded conductors designed for repeated cable-track and tow-chain cycling in dynamic robot installations.
- EMI Shielded: Multi-layer shielding suppresses interference in electrically noisy environments such as welding cells and servo drive cabinets.
- Dual-Length Availability: 7 m suits compact workcells; 15 m covers extended reach or elevated controller mounting configurations.
- Plug-and-Play Replacement: OEM connectors ensure correct mating with IRC5 controller and manipulator junction boxes — no field modification required.
- Traceable Sourcing: Every unit at Konmask.com is sourced through verified supply channels with documentation available on request.
Industry & Equipment Applications
- Automotive Manufacturing: Spot welding, MIG/MAG welding, body-in-white assembly using ABB IRB 6640 / IRB 4600.
- Electronics & Semiconductor: PCB handling, component placement, and cleanroom automation with IRB 1600 / IRB 2600.
- Food & Beverage Packaging: High-speed pick-and-place and palletizing cells requiring reliable signal integrity.
- Metal Fabrication: Arc welding and plasma cutting robots in heavy-duty industrial environments.
- Logistics & Warehousing: Robotic sorting and depalletizing systems with IRC5 Single or Dual Cabinet controllers.
- Pharmaceutical: Sterile handling and dispensing robots where cable integrity is critical to process validation.
System Integration & Compatible Parts
The 3HAC022957-001 is designed for use within the ABB IRC5 ecosystem. Commonly paired components include:
- IRC5 Single Cabinet Controller / IRC5 Compact Controller
- ABB IRB 1600, IRB 2600, IRB 4600, IRB 6640 manipulators
- ABB FlexPendant cable (3HAC028357-001)
- ABB SMB Battery Unit (3HAC044075-001)
- ABB Axis Computer (3HAC026254-001)
- ABB DSQC series drive modules
Always verify your IRC5 controller revision and robot model before ordering to confirm cable length compatibility with your installation layout.
Our Quality Assurance Process
- Source Verification: All parts are procured from ABB-authorized distributors or verified OEM surplus channels.
- Visual & Dimensional Inspection: Connectors, jacket, and labeling are inspected against ABB reference standards before dispatch.
- Documentation: Certificate of conformity and traceability documentation available upon request for MRO and OEM procurement teams.
- Secure Packaging: Anti-static, moisture-resistant packaging with foam protection for international freight.
How to Order
- Submit an inquiry via the Contact / Request a Quote button on this page.
- Provide your required quantity, preferred cable length (7 m or 15 m), and delivery destination.
- Our team will respond within 1 business day with availability, lead time, and a formal quotation.
- Orders are confirmed upon receipt of PO or written approval.
- Export documentation (commercial invoice, packing list, COO) provided for all international shipments.
Why Choose Konmask.com?
- ✅ B2B Industrial Specialist: We serve MRO buyers, OEM integrators, and plant maintenance teams — not retail consumers.
- ✅ Global Export Experience: Shipping to 60+ countries with full export compliance documentation.
- ✅ Fast Response: Dedicated quotation team responds within 24 hours on business days.
- ✅ Verified Stock: Real inventory, not drop-ship promises — we inspect before we ship.
- ✅ Long-Term Partnership: Preferred supplier agreements available for high-volume or recurring procurement needs.
Frequently Asked Questions
- Q: Is 3HAC022957-001 compatible with the IRC5 Compact Controller?
- A: Yes. The CP/CS cable 3HAC022957-001 is compatible with both the IRC5 Single Cabinet and IRC5 Compact Controller variants, provided the robot manipulator model is supported by IRC5.
- Q: What is the difference between the 7 m and 15 m versions?
- A: Both lengths share the same part number 3HAC022957-001. Please specify your required length when submitting your inquiry. The 7 m version suits standard workcell layouts; 15 m is used when the controller is mounted remotely or elevated.
- Q: Can I use a third-party cable as a replacement?
- A: ABB recommends using OEM cables to maintain system warranty and signal integrity. Third-party cables may not meet ABB’s shielding or connector mating specifications, potentially causing communication faults or voiding controller warranty.
- Q: How long does shipping take?
- A: Lead time depends on stock availability and destination. In-stock items typically ship within 3–5 business days. Express freight options are available for urgent requirements.
- Q: Do you provide a warranty on this cable?
- A: Yes. We provide a quality guarantee on all parts. If a part is found to be non-conforming upon receipt, we will arrange replacement or refund per our standard terms.
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Original Source: https://Konmask.com
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