Industrial Robot Drive Solution – ABB 3HAC024316-005 | IRB 6640 Series
Where This Product Is Used
The ABB 3HAC024316-005 rotary AC servo motor is a factory-fitted axis drive component designed for the ABB IRB 6640 industrial robot family — one of ABB’s most widely deployed 6-axis articulated robots in heavy-payload automation. This motor is found in the following real-world environments:
- Automotive Body-in-White (BIW) Lines — spot welding, seam welding, and press-tending cells where the IRB 6640 handles payloads up to 235 kg
- Foundry & Die Casting — high-temperature, high-vibration environments requiring sealed, robust motor assemblies
- Palletizing & Material Handling — high-cycle end-of-line stacking and depalletizing stations
- Machine Tending — CNC lathe and machining center loading/unloading with precise torque repeatability
- Structural Steel Fabrication — heavy arc welding and plasma cutting gantry systems
- Aerospace Sub-Assembly — drilling, riveting, and sealant dispensing on large structural panels
Cross-reference part numbers for this motor: DSQC678 | 3HAC033556-001 | 3HAC048317-001. Engineers sourcing any of these references will receive the same OEM-equivalent assembly.
Technical Specifications
- ABB Part Number: 3HAC024316-005
- Cross-Reference: DSQC678 / 3HAC033556-001 / 3HAC048317-001
- Motor Type: Rotary AC Servo Motor (Brushless)
- Application: ABB IRB 6640 — Axis Drive (Axis 1–6 depending on variant)
- Robot Series Compatibility: IRB 6640-130/3.2, IRB 6640-180/2.8, IRB 6640-205/2.75, IRB 6640-235/2.55
- Encoder Type: Resolver / Absolute Encoder (OEM specification)
- Cooling: Natural convection (IP-rated housing)
- Mounting Interface: OEM flange — direct bolt-on replacement
- Weight: Approx. 500 g (motor assembly)
- Condition Available: New OEM / Refurbished / Exchange
Why Engineers Specify This Model
- OEM Dimensional Accuracy — direct drop-in replacement; no mechanical adaptation required
- Encoder Compatibility — pre-calibrated resolver matches ABB IRC5 controller SMB (Serial Measurement Board) without re-mastering in most cases
- Proven MTBF — ABB IRB 6640 motors are rated for multi-year continuous duty in 3-shift automotive production
- Multi-PN Sourcing Flexibility — one physical part covers four ABB catalog numbers, simplifying procurement and MRO stocking
- Reduced Downtime Risk — stocking this motor eliminates the most common unplanned stoppage cause on IRB 6640 lines
Complete System Bill of Materials
For a full IRB 6640 axis motor replacement, engineers typically order the following alongside 3HAC024316-005:
- SMB (Serial Measurement Board) — 3HAC025562-001
- Motor Cable Harness — 3HAC031683-001
- Axis Brake Unit — 3HAC026253-001
- Gearbox (if worn) — 3HAC021452-001 (Axis 1) or equivalent per axis
- IRC5 Drive Module — DSQC661 / 3HAC026254-001
Contact support@konmask.com for a complete BOM quote.
Compliance & Industry Standards
- CE Marking: Compliant (ABB OEM production standard)
- RoHS: Compliant
- ISO 9283: Robot performance standard — IRB 6640 platform certified
- IEC 60034: Rotating electrical machines standard
- IP Rating: IP54 minimum (foundry-spec variants IP67)
- REACH: Compliant per ABB material declarations
Quality Assurance & Sourcing
Konmask.com sources ABB automation components through verified industrial distribution channels. Every unit undergoes:
- Visual and dimensional inspection against OEM drawings
- Label and serial number authentication
- Functional bench test (refurbished units) or factory seal verification (new units)
- Anti-static packaging with desiccant for long-term storage integrity
Refurbished units carry a 12-month warranty. New OEM units carry the ABB standard warranty.
How to Source This Part
- In Stock: Add to cart and check out directly — ships within 1–3 business days
- Bulk / Project Orders: Email support@konmask.com with quantity and delivery timeline for a volume quote
- Exchange Program: Send your failed core unit and receive a tested replacement at reduced cost — contact us for RMA details
- Urgent Breakdown: Call +0086 19859288691 for priority processing and expedited freight options
Application-Specific FAQ
- Q: Does 3HAC024316-005 require re-mastering after installation?
- A: In most cases, yes — ABB recommends axis mastering after any motor replacement on the IRB 6640. Use the IRC5 FlexPendant calibration routine with a calibration pin or Levelmeter 2000.
- Q: Is DSQC678 the same physical part as 3HAC024316-005?
- A: Yes. DSQC678, 3HAC033556-001, and 3HAC048317-001 are all ABB catalog aliases for the same motor assembly used across IRB 6640 production revisions.
- Q: Which axis does this motor drive on the IRB 6640?
- A: The specific axis assignment depends on the robot configuration revision. Please provide your robot serial number to our team and we will confirm the exact axis mapping.
- Q: Can this motor be used on IRB 6650 or IRB 6700?
- A: The IRB 6650 shares some motor assemblies with the IRB 6640, but the IRB 6700 uses a different motor platform. Cross-compatibility must be verified by serial number — contact us before ordering for a different robot model.
- Q: What is the lead time if out of stock?
- A: Typical lead time for replenishment is 5–15 business days depending on source availability. We recommend contacting us to join a priority notification list.
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Original Source: https://Konmask.com
Contact: support@konmask.com | +0086 19859288691
