ABB 3HAC11440-1 Manipulator Harness Axis 5-6 | Replacement, Equivalent & Selection Guide
The ABB 3HAC11440-1 is an OEM manipulator cable harness designed for axis 5 and axis 6 of ABB industrial robots. It ensures reliable signal and power transmission between the robot arm joints, maintaining precision motion control in demanding automation environments. This page serves as a comprehensive selection, replacement, and compatibility reference for engineers and procurement teams.
Technical Specifications
- Part Number: 3HAC11440-1
- Manufacturer: ABB Robotics
- Description: Manipulator Harness, Axis 5–6
- Application: ABB IRB series industrial robots
- Cable Type: Multi-conductor robot cable assembly
- Connector Type: OEM-spec multi-pin connectors
- Weight: Approx. 500 g
- Origin: ABB OEM / Authorized Supply Chain
- Condition: New / Surplus New
Compatible Replacement & Equivalent Models
The following part numbers are commonly referenced as replacements or functional equivalents for the ABB 3HAC11440-1. Always verify connector pinout and cable length before substitution:
- 3HAC11440-1 — OEM original (this listing)
- 3HAC026253-001 — Successor / updated harness for select IRB models
- 3HAC028357-001 — Compatible harness variant (verify axis compatibility)
- Third-party cable assemblies rated for ABB IRB axis 5–6 (consult datasheet)
Note: Cross-reference with your robot’s serial number and wiring diagram before ordering a replacement.
Why Choose the Original ABB 3HAC11440-1
- ✅ Engineered to ABB OEM tolerances for zero-compromise fit
- ✅ Tested for continuous flex cycles in high-speed robot applications
- ✅ Maintains signal integrity for encoder and servo feedback loops
- ✅ Reduces risk of unplanned downtime vs. generic alternatives
- ✅ Traceable supply chain with full part documentation
Typical Applications
- ABB IRB 1400 / 1600 / 2400 / 4400 series robot arm wiring
- Automotive body welding and assembly lines
- Electronics manufacturing pick-and-place systems
- Palletizing and material handling automation
- Preventive maintenance and scheduled cable replacement programs
System Compatibility
- Robot Series: ABB IRB (axis 5–6 harness applications)
- Controller: Compatible with S4, S4C, S4C+ controller generations (verify with robot documentation)
- Axis: Axis 5 and Axis 6 wrist assembly
- Mounting: OEM harness routing path; no modification required
Selection Guide
Use the checklist below to confirm the correct harness for your robot:
- ☐ Confirm robot model and serial number
- ☐ Identify axis 5–6 harness routing in the robot’s wiring diagram
- ☐ Match connector type and pin count at both ends
- ☐ Verify cable length against OEM specification
- ☐ Check controller generation compatibility (S4 / S4C / S4C+)
- ☐ Determine whether OEM or qualified equivalent is acceptable per your maintenance policy
If you are unsure, contact our technical team with your robot model and serial number for a confirmed recommendation.
Quality Assurance & Sourcing
- All parts sourced through authorized distributors or verified surplus channels
- Visual and dimensional inspection performed prior to dispatch
- Packaging preserves connector integrity during international shipping
- Documentation (datasheet, test report) available upon request
- Export compliance checked for applicable trade regulations
How to Order
- Add ABB 3HAC11440-1 to cart on this page
- For bulk or project orders, contact us at support@konmask.com
- Provide your robot model and required quantity for a tailored quote
- Lead time: typically 3–7 business days; expedited options available
- Shipping: DHL / FedEx international; local freight for large orders
Replacement & Compatibility FAQ
Q: Can I use a third-party harness instead of ABB 3HAC11440-1?
A: Third-party alternatives exist, but OEM parts guarantee fit, flex life, and signal integrity. For critical production lines, OEM is strongly recommended.
Q: How do I know if my harness needs replacement?
A: Common signs include intermittent axis faults, encoder errors, visible cable wear, or increased joint vibration. Scheduled replacement every 10,000–20,000 operating hours is typical.
Q: Is 3HAC11440-1 compatible with all IRB models?
A: It is designed for specific IRB models using the axis 5–6 harness configuration. Always cross-reference with your robot’s spare parts manual.
Q: Do you provide a warranty?
A: Yes. New OEM parts carry the standard ABB warranty. Surplus-new parts include a 90-day Konmask quality guarantee.
Q: Can you supply multiple units for a fleet maintenance program?
A: Yes. Contact us for volume pricing and scheduled delivery programs.
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