PROFIBUS DP Communication Solution – ABB CI867AK01 | AC 800M Series
Where This Product Is Used
The ABB CI867AK01 is a PROFIBUS DP master/slave communication interface module designed for integration into ABB’s AC 800M Distributed Control System (DCS). It is deployed across a wide range of industrial environments where deterministic fieldbus communication is critical:
- Oil & Gas Processing Plants – Connecting remote I/O racks, valve positioners, and flow transmitters over PROFIBUS DP in hazardous-area installations.
- Chemical & Petrochemical Facilities – Enabling real-time process data exchange between the AC 800M controller and field instruments in continuous-process environments.
- Power Generation & Utilities – Integrating drives, soft starters, and protection relays via PROFIBUS DP for turbine and generator control systems.
- Pulp & Paper Mills – Coordinating high-speed communication between the DCS and distributed motor control centers (MCCs).
- Water & Wastewater Treatment – Linking SCADA-controlled pump stations and dosing systems through a reliable fieldbus backbone.
- Pharmaceutical Manufacturing – Supporting GMP-compliant automation architectures where validated communication paths are mandatory.
Technical Specifications
- Part Number: CI867AK01
- Manufacturer: ABB
- Series: AC 800M
- Module Type: PROFIBUS DP Communication Interface
- Protocol: PROFIBUS DP V0 / V1 (Master Class 1 & 2, Slave)
- Baud Rate: Up to 12 Mbit/s
- Max. DP Slaves: 125 per segment
- Connector: 9-pin D-Sub (RS-485)
- Backplane Bus: AC 800M internal S-bus
- Power Supply: Via controller backplane (no external supply required)
- Operating Temperature: 0 °C to +55 °C
- Storage Temperature: −40 °C to +70 °C
- Humidity: 5–95% RH, non-condensing
- Weight: 440 g
- Certifications: CE, UL, cUL, ATEX (Zone 2 when used with approved enclosure)
- Firmware: Configurable via ABB Control Builder Plus
Why Engineers Specify This Model
- Native AC 800M Integration – Plugs directly into the AC 800M controller backplane with zero external wiring; configuration is handled entirely within Control Builder Plus, eliminating third-party gateway complexity.
- Dual-Role Flexibility – Operates as both PROFIBUS DP Master (Class 1 & 2) and Slave, allowing it to serve as a gateway between two PROFIBUS segments or to subordinate the AC 800M to a higher-level DCS.
- Deterministic Cycle Times – Supports cyclic data exchange with guaranteed scan times, essential for closed-loop control applications where latency variation is unacceptable.
- Acyclic Services (DPV1) – Enables parameter read/write to intelligent field devices (e.g., HART-over-PROFIBUS instruments) without interrupting cyclic process data.
- Hot-Swap Capable – Supports online replacement within the AC 800M architecture, minimizing planned downtime during maintenance windows.
- Proven Field Record – Deployed in thousands of AC 800M installations globally across ABB’s installed base in process industries since its introduction.
Complete System Bill of Materials
For a fully operational PROFIBUS DP communication node based on the CI867AK01, the following components are typically required:
- CI867AK01 – PROFIBUS DP Communication Interface (this module)
- PM866AK01 / PM891 – AC 800M Controller CPU module
- TB807 / TB840A – AC 800M Termination Board (for I/O expansion)
- SD802F / SD823 – AC 800M Power Supply module
- PROFIBUS DP Cable – Shielded twisted-pair, IEC 61158 compliant (e.g., Belden 3079A)
- PROFIBUS Bus Terminator – Active termination plug for segment endpoints
- GSD File – Device description file for slave configuration (downloadable from ABB Library)
- ABB Control Builder Plus – Engineering software for configuration and commissioning
Compliance & Industry Standards
- IEC 61158 – Fieldbus standard for industrial communication networks (PROFIBUS)
- IEC 61784 – Communication profile families for industrial networks
- IEC 61511 – Functional safety for process industry sectors (system-level compliance)
- EN 61000-6-2 / EN 61000-6-4 – EMC immunity and emission standards for industrial environments
- UL 508 – Industrial control equipment (UL/cUL listed)
- ATEX Directive 2014/34/EU – Zone 2 suitability when installed per ABB’s certified enclosure guidelines
- RoHS Directive 2011/65/EU – Restriction of hazardous substances compliance
Quality Assurance & Sourcing
At Konmask.com, every ABB CI867AK01 unit offered is subject to the following quality controls before dispatch:
- Authenticity Verification – Units are cross-referenced against ABB’s part numbering and date-code conventions; counterfeit indicators are checked at intake.
- Functional Pre-Test – Where test fixtures are available, modules undergo power-on and communication loop-back checks.
- Condition Grading – Stock is clearly graded: New Sealed, New Open-Box, or Refurbished (with full refurbishment report on request).
- ESD-Safe Packaging – All modules are shipped in anti-static bags with foam cushioning inside double-wall corrugated cartons.
- Documentation Package – Datasheet, declaration of conformity, and test report available upon request for regulated industries.
- Warranty – 12-month warranty against manufacturing defects; RMA process initiated within 24 hours of confirmed fault report.
How to Source This Part
- In-Stock Orders: Add to cart and proceed to checkout. Orders placed before 16:00 CST ship same business day.
- Bulk / Project Quantities: Contact [email protected] for volume pricing and lead-time commitments on quantities ≥ 5 units.
- Urgent / Emergency Procurement: Call or WhatsApp +0086 19859288691 for expedited sourcing. We maintain relationships with multiple authorized and independent ABB distributors globally.
- Cross-Reference / Substitution: If CI867AK01 is end-of-life or on extended lead time, our engineering team can recommend compatible alternatives (e.g., CI867 without suffix variants) and confirm backward compatibility with your firmware revision.
- Export & International Shipping: We ship worldwide via DHL Express, FedEx International Priority, and UPS Worldwide Expedited. Export documentation (commercial invoice, packing list, EAR99 classification letter) provided as standard.
Application-Specific FAQ
Q: Can the CI867AK01 replace an older CI867 (without the AK01 suffix)?
A: In most cases yes — the AK01 suffix denotes a hardware revision with improved EMC performance. Firmware compatibility should be verified against your AC 800M controller firmware version using ABB’s compatibility matrix (document 3BSE036351).
Q: How many CI867AK01 modules can be installed in a single AC 800M controller?
A: Up to 6 communication interface modules can be installed per AC 800M controller unit, subject to the total backplane power budget and the specific controller model (PM866, PM891, etc.).
Q: Is the CI867AK01 compatible with PROFIBUS PA?
A: No — the CI867AK01 is a PROFIBUS DP interface. PROFIBUS PA requires a DP/PA coupler (e.g., ABB FCI-DP/PA) between the DP segment and the PA field devices.
Q: What is the maximum cable length per PROFIBUS DP segment?
A: At 12 Mbit/s the maximum segment length is 100 m; at 1.5 Mbit/s it extends to 200 m; at 93.75 kbit/s the maximum is 1,200 m per IEC 61158 specifications. Repeaters can extend total network reach.
Q: Does Konmask.com provide GSD files and configuration support?
A: Yes. GSD files are available for download from our product page. For configuration assistance within Control Builder Plus, our technical team can provide remote support via TeamViewer or email guidance.
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Contact: [email protected] | +0086 19859288691
