ABB IRB6620 3HAC025007-004 3HAC054557-001 Light Grey RAL Robot Body Cover Panel – ABB IRB 6620 Series
When a robot body cover panel fails or is damaged on the production floor, the consequences extend far beyond aesthetics. Exposed internal cabling, servo drives, and precision mechanical linkages become vulnerable to weld spatter, coolant mist, and particulate contamination — conditions that accelerate wear, trigger unplanned downtime, and void OEM warranties. In high-throughput automotive and heavy manufacturing environments, every hour of unplanned stoppage can cost tens of thousands of dollars. The ABB IRB6620 body cover panel (3HAC025007-004 / 3HAC054557-001, Light Grey RAL) is not a cosmetic component — it is a structural protection element that preserves the operational integrity of the entire robot arm.
The IRB 6620 is ABB’s purpose-built solution for heavy-payload spot welding, material handling, and press-tending applications, with a rated payload of 150 kg and a reach of 2.2 m. Within the IRB 6620 spare parts ecosystem, the 3HAC025007-004 cover assembly — finished in ABB’s signature Light Grey RAL — is a primary upper-arm housing component. It is engineered to OEM dimensional tolerances, ensuring correct fitment without field modification. This part is widely specified by maintenance engineers across Tier 1 automotive suppliers, steel processing plants, and foundry automation lines globally.
Technical Specifications
- Manufacturer: ABB Robotics
- Part Numbers: 3HAC025007-004 / 3HAC054557-001
- Compatible Robot Model: ABB IRB 6620
- Color / Finish: Light Grey RAL (ABB standard livery)
- Component Type: Robot Body Cover Panel / Upper Arm Housing
- Series: ABB IRB 6620 Industrial Robot Series
- Application: Spot Welding, Material Handling, Press Tending
- Payload Class: 150 kg (IRB 6620 platform)
- Condition Available: New OEM / Refurbished / Tested Used
- Lead Time: Contact us for real-time stock availability
Key Features & Benefits
- OEM-Matched Dimensions: Manufactured to ABB’s original engineering drawings — no shimming, drilling, or field modification required during installation.
- IP-Rated Protection: Maintains the robot arm’s ingress protection rating by providing a sealed enclosure for internal wiring harnesses and mechanical components.
- Weld Spatter Resistance: Surface finish and material composition are optimized for welding cell environments where spatter and UV exposure are constant.
- Rapid Swap Design: Panel attachment follows ABB’s standard fastener pattern, enabling trained technicians to complete replacement within a single maintenance window.
- Traceability: Each unit sourced by Konmask.com is documented with part number, revision, and origin verification records.
Industry & Equipment Applications
- Automotive Manufacturing: Body-in-white (BIW) spot welding lines, door and hood assembly cells using ABB IRB 6620 robots.
- Heavy Metal Fabrication: Structural steel welding and press-tending operations requiring high-payload 6-axis robots.
- Foundry & Die Casting: Harsh-environment material extraction where cover integrity prevents thermal and particulate ingress.
- General Industrial Automation: Any facility running ABB IRB 6620 robots requiring scheduled or emergency spare parts replenishment.
System Integration & Compatible Parts
The 3HAC025007-004 cover panel is designed for the ABB IRB 6620 platform. Engineers sourcing this part typically also require the following associated components:
- ABB IRB 6620 Upper Arm Assembly
- ABB IRB 6620 Wrist Unit (3HAC series)
- ABB IRC5 Controller Cabinet components
- ABB IRB 6620 Axis 3 / Axis 4 mechanical spare parts
- ABB robot cable harness and connector sets
Contact our technical team to confirm compatibility with your specific IRB 6620 variant (standard / foundry / clean room configuration).
Our Quality Assurance Process
- Source Verification: All ABB spare parts are sourced from authorized distributors, OEM overstock channels, or decommissioned systems with full traceability documentation.
- Incoming Inspection: Physical inspection against ABB part number, revision level, and dimensional check before dispatch.
- Packaging: Anti-static, foam-lined packaging with moisture barrier to prevent transit damage.
- Documentation: Packing list, part number certificate, and test report (where applicable) included with every shipment.
How to Order
- Submit an Inquiry: Contact us via email at support@konmask.com or use the inquiry form on this page with your required quantity and delivery timeline.
- Receive a Quote: Our team will confirm stock availability, condition grade, and pricing within 1 business day.
- Order Confirmation: Upon agreement, we issue a proforma invoice. Payment terms available for qualified buyers.
- Shipment: Parts are dispatched via DHL / FedEx / sea freight depending on order volume and urgency. Export documentation (commercial invoice, packing list, COO) provided.
- After-Sales Support: Technical support available post-delivery for installation guidance.
Why Choose Konmask.com?
- ✅ Specialized in Industrial Automation Spare Parts — ABB, Siemens, Fanuc, KUKA, Yaskawa and more.
- ✅ Global Export Experience — Serving buyers in Europe, Southeast Asia, Middle East, and the Americas.
- ✅ Fast Response — Dedicated B2B inquiry team responds within 24 hours.
- ✅ Flexible Sourcing — New OEM, refurbished, and tested-used options to match your budget and urgency.
- ✅ Transparent Documentation — Full traceability records and export compliance support.
Frequently Asked Questions
Q: Is this part compatible with all ABB IRB 6620 variants?
A: The 3HAC025007-004 / 3HAC054557-001 cover panel is designed for the standard ABB IRB 6620 series. Please confirm your robot’s serial number and configuration (standard / foundry / clean room) with our team before ordering to ensure exact fitment.
Q: What condition grades are available?
A: We offer new OEM (factory sealed), professionally refurbished (inspected and cleaned to OEM spec), and tested-used (functional, cosmetic wear acceptable) grades. Condition and pricing are confirmed at the quotation stage.
Q: Can you provide an export certificate of origin?
A: Yes. We provide full export documentation including commercial invoice, packing list, and certificate of origin for all international shipments.
Q: What is the lead time for this part?
A: Lead time depends on current stock levels. In-stock items ship within 3–5 business days. Out-of-stock items are sourced within 2–4 weeks. Contact us for real-time availability.
Q: Do you accept returns?
A: Yes, subject to our returns policy. Parts must be returned in original condition within 30 days of receipt. Please contact support@konmask.com to initiate a return.
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