Proportional Hydraulic Valve Control Solution – ATOS E-ME-AC-05F | E-ME Series
Where This Product Is Used
The ATOS E-ME-AC-05F analog electronic driver card is engineered for industrial environments where precise, stepless control of proportional hydraulic valves is critical. Typical deployment scenarios include:
- Injection Molding Machines – Closed-loop pressure and flow control during clamping, injection, and holding phases
- Metal Forming Presses – Synchronized multi-axis force control requiring smooth ramp profiles
- Steel Mill Roll Gap Control – High-cycle, high-precision positioning of hydraulic actuators
- Plastic Extrusion Lines – Continuous back-pressure regulation via proportional relief valves
- Marine Deck Machinery – Winch and crane speed control in harsh, vibration-prone environments
- Mobile Hydraulics (OEM) – Integrated into machine control panels requiring compact DIN-rail driver modules
Wherever a PLC outputs a ±10 V or 4–20 mA analog command and a proportional solenoid valve must respond with repeatable, low-hysteresis actuation, the E-ME-AC-05F is the specified solution.
Technical Specifications
| Parameter | Value |
|---|---|
| Model | E-ME-AC-05F |
| Series | ATOS E-ME (Analog Electronic Driver) |
| Command Input | ±10 V DC / 4–20 mA (selectable) |
| Output Current | 0–2.5 A (per solenoid channel) |
| Supply Voltage | 24 V DC ±10% |
| Power Consumption | ≤ 15 W |
| Dither Frequency | Adjustable 50–400 Hz |
| Ramp Function | Independent up/down ramp, 0.05–10 s |
| Mounting | DIN rail (EN 60715) |
| Protection Class | IP20 |
| Operating Temperature | 0 °C to +50 °C |
| Weight | Approx. 500 g |
| Certifications | CE, RoHS |
Why Engineers Specify This Model
- Plug-and-Play Analog Interface – Direct compatibility with standard PLC analog output cards; no fieldbus configuration required
- Adjustable Dither – Eliminates solenoid stiction and valve hysteresis, extending valve service life
- Independent Ramp Control – Separate acceleration/deceleration ramps prevent pressure spikes and mechanical shock
- Compact DIN Rail Form Factor – Fits standard control cabinets without custom mounting hardware
- Enable Input – Hardwired safety enable pin for integration with machine safety circuits (STO-compatible logic)
- LED Diagnostics – On-board power, enable, and fault LEDs accelerate commissioning and fault-finding
- Wide Solenoid Compatibility – Drives all ATOS proportional solenoids; also compatible with third-party proportional valves within current spec
Complete System Bill of Materials
A typical proportional valve control loop using the E-ME-AC-05F includes:
- ATOS E-ME-AC-05F – Analog electronic driver card (this item)
- ATOS DLHZO / DPZO series – Proportional directional control valve
- ATOS AGAM / AGMZO series – Proportional pressure relief valve
- 24 V DC DIN rail power supply (e.g., Phoenix Contact QUINT or equivalent)
- PLC analog output module (±10 V, 12-bit or higher resolution recommended)
- Shielded signal cable (twisted pair, ≤ 30 m run)
- DIN rail terminal blocks and grounding bar
Compliance & Industry Standards
- CE Marking – Compliant with EU Low Voltage Directive 2014/35/EU and EMC Directive 2014/30/EU
- RoHS – Restriction of Hazardous Substances Directive 2011/65/EU compliant
- EN 60715 – DIN rail mounting standard
- ISO 4413 – Hydraulic fluid power safety requirements (system-level reference)
Quality Assurance & Sourcing
Konmask.com sources the ATOS E-ME-AC-05F exclusively through verified industrial distribution channels. Every unit undergoes incoming inspection including:
- Visual and label verification against ATOS factory markings
- Functional power-on test at 24 V DC
- Output current verification across the full command range
- Anti-static packaging and humidity-controlled storage prior to dispatch
Traceability documentation and ATOS original packaging are provided with every shipment.
How to Source This Part
To place an order or request a quotation for the ATOS E-ME-AC-05F:
- Online: Add to cart directly on this page for in-stock units
- Email RFQ: [email protected] – include quantity, required delivery date, and destination country
- Phone / WhatsApp: +0086 19859288691 (Mon–Sat, 09:00–18:00 CST)
- Lead Time: In-stock units ship within 1–3 business days; ex-factory orders 2–4 weeks
- Export: DDP, DAP, and EXW Incoterms available; worldwide shipping via DHL, FedEx, and UPS
Application-Specific FAQ
Q: Can the E-ME-AC-05F drive double-solenoid proportional valves?
A: Yes. The card provides two independent output channels, each capable of 0–2.5 A, suitable for driving both solenoids of a double-acting proportional directional valve.
Q: Is a separate enable signal required?
A: Yes. The enable input (24 V logic) must be asserted before the driver outputs current. This is intentional for integration with machine safety relays and E-stop circuits.
Q: What PLC analog output resolution is recommended?
A: A minimum of 12-bit resolution (±10 V range) is recommended to achieve smooth, artifact-free valve positioning. 14-bit or 16-bit outputs further improve control quality.
Q: Can I use this driver with non-ATOS proportional valves?
A: Yes, provided the solenoid coil resistance and inductance fall within the driver’s output specification. Consult the ATOS E-ME technical datasheet or contact our engineers for compatibility confirmation.
Q: Is the dither frequency factory-set or field-adjustable?
A: Field-adjustable via on-board trimmer potentiometer, typically set between 100–200 Hz for most hydraulic proportional valves.
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Contact: [email protected] | +0086 19859288691
