Web Guiding & Edge Control Solution – Erhardt+Leimer DC5501 | DC Series
Where This Product Is Used
The Erhardt+Leimer DC5501 is a compact, high-performance web guide controller from the DC Series, engineered for precise lateral position control of continuous webs in demanding industrial environments. Typical deployment scenarios include:
- Flexographic & Offset Printing: Maintains register accuracy by keeping substrate edges aligned through multi-color print decks.
- Flexible Packaging & Laminating: Controls film, foil, and multi-layer laminates on high-speed converting lines to eliminate edge waste and misprint.
- Nonwoven & Textile Manufacturing: Guides woven and nonwoven fabrics through slitting, coating, and calendering processes.
- Paper & Board Converting: Stabilizes paper webs on rewinders, slitters, and coating lines to prevent telescoping rolls.
- Battery & Electrode Production: Provides micron-level edge control for electrode foil and separator film in lithium-ion cell manufacturing.
- Solar Film & Optical Film: Guides precision optical and functional films through coating and lamination without surface contact damage.
Technical Specifications
| Manufacturer | Erhardt+Leimer (E+L) |
| Model / SKU | DC5501 |
| Series | DC Series Web Guide Controller |
| Function | Edge guide / Line guide / Center guide controller |
| Control Mode | Automatic / Manual / Remote |
| Sensor Interface | Compatible with E+L ultrasonic, optical, and line sensors |
| Actuator Output | Analog & digital actuator drive signals |
| Communication | PLC-compatible I/O; optional fieldbus interfaces |
| Display | Integrated operator panel with status indication |
| Power Supply | 24 V DC (nominal) |
| Weight | 1,500 g (approx.) |
| Condition | New / Refurbished – verified before dispatch |
Full datasheet available on request. Contact support@konmask.com for OEM documentation.
Why Engineers Specify This Model
- Proven DC Series Architecture: The DC5501 inherits E+L’s field-proven control algorithms, delivering stable closed-loop guiding even at web speeds exceeding 600 m/min.
- Universal Sensor Compatibility: Works seamlessly with the full E+L sensor portfolio — ultrasonic edge sensors, CCD line sensors, and contrast sensors — without additional signal conditioning.
- Compact DIN-Rail / Panel Mount: Space-efficient housing simplifies retrofit into existing control cabinets with minimal rewiring.
- Intuitive Operator Interface: Clear status LEDs and straightforward parameter menus reduce commissioning time and operator training overhead.
- PLC Integration Ready: Standard 24 V I/O signals allow direct integration with Siemens, Allen-Bradley, Mitsubishi, and Omron PLCs without gateway hardware.
- Long Service Life: Industrial-grade components rated for continuous 24/7 operation in dusty, humid converting environments.
Complete System Bill of Materials
For a fully operational E+L web guiding system around the DC5501, engineers typically specify:
- Controller: Erhardt+Leimer DC5501 (this unit)
- Edge Sensor: E+L SE 12 / SE 20 / SE 32 ultrasonic or optical sensor (application-dependent)
- Actuator / Steering Frame: E+L RA / RK series electromechanical actuator or hydraulic steering frame
- Operator Remote Panel: E+L TP series touchpad (optional, for remote station control)
- Mounting Hardware: DIN rail clips, cable glands, 24 V DC power supply
- Fieldbus Module: PROFIBUS / EtherNet/IP adapter (optional, for SCADA integration)
Contact Konmask for bundled system pricing and compatibility verification.
Compliance & Industry Standards
- CE Marked – compliant with EU Machinery Directive and EMC Directive
- Designed to IEC 61131 PLC interfacing standards
- RoHS compliant materials
- Suitable for use in ATEX Zone 2 adjacent installations (consult E+L for zone-specific variants)
Quality Assurance & Sourcing
Konmask sources Erhardt+Leimer components through verified industrial supply channels. Every DC5501 unit undergoes the following before dispatch:
- Visual and mechanical inspection against E+L factory standards
- Firmware version verification and functional power-on test
- Secure anti-static packaging with humidity indicator card
- Serial number logging for full traceability
Refurbished units are clearly labeled and carry a separate warranty statement. New units ship with original E+L documentation where available.
How to Source This Part
- Add to Cart directly on this page for in-stock units.
- Request a Quote for volume orders (>3 units) or system bundles — email support@konmask.com.
- Urgent / Emergency Orders: Call or WhatsApp +0086 19859288691 for same-day dispatch confirmation.
- Cross-Reference Check: If you are replacing a legacy E+L controller, share your existing model number and we will confirm compatibility before shipment.
Application-Specific FAQ
Q: Can the DC5501 replace an older E+L DC5000 or DC5100 controller?
A: In most installations, yes. The DC5501 shares the same sensor and actuator wiring conventions as the DC5000/5100 family. Confirm your actuator voltage and I/O mapping before swapping — contact us for a free compatibility check.
Q: Does the DC5501 support center-guiding mode?
A: Yes. The controller supports edge guide, line guide, and center guide modes, selectable via the operator panel or remote I/O signal.
Q: What sensor types are compatible?
A: The DC5501 is designed for the E+L sensor ecosystem — ultrasonic (SE series), optical edge (SO series), and CCD line sensors. Third-party sensors with 0–10 V or 4–20 mA analog output may be compatible; contact us for application review.
Q: Is this unit available for export outside China?
A: Yes. Konmask ships globally. Export documentation, commercial invoices, and HS code declarations are provided for all international orders.
Q: What warranty is provided?
A: New units carry the standard Erhardt+Leimer manufacturer warranty. Refurbished units carry a 90-day Konmask functional warranty. Extended warranty options are available on request.
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Original Source: https://Konmask.com
Contact: support@konmask.com | +0086 19859288691
