Genuine Honeywell MC-TDIY22 (51204160-175) PC Board Digital Input Field Termination | TDC3000 Series – Verified Source
The Honeywell MC-TDIY22 (Part No. 51204160-175) is a critical Digital Input Field Termination Assembly (FTA) designed for use within Honeywell’s TDC 3000 Distributed Control System architecture. As a core interface between field instruments and the DCS controller, this module is essential for reliable discrete signal acquisition in process-critical environments including refining, petrochemical, and power generation facilities. Due to its age, specialized application, and limited production runs, the MC-TDIY22 is increasingly difficult to source — and the market for counterfeit or refurbished-as-new DCS components is well-documented, posing serious risks to plant safety and uptime.
At Konmask, every Honeywell MC-TDIY22 unit we supply is sourced through verified industrial channels and subjected to our in-house quality verification protocol before dispatch. We do not list, sell, or ship any component we cannot authenticate. Our commitment to genuine, verified, and authentic parts is not a marketing claim — it is the operational standard that industrial buyers depend on when sourcing legacy DCS hardware.
Technical Specifications
| Manufacturer | Honeywell Process Solutions |
| Part Number | MC-TDIY22 |
| Reference Number | 51204160-175 |
| Module Type | PC Board Digital Input Field Termination Assembly (FTA) |
| Compatible System | Honeywell TDC 3000 DCS |
| Signal Type | Discrete / Digital Input |
| Input Channels | 22 Digital Input Channels |
| Input Voltage Range | 24 VDC (nominal) |
| Isolation | Optical isolation per channel |
| Mounting | Card cage / rack-mount, DIN-compatible |
| Operating Temperature | 0°C to 60°C |
| Humidity | 5% to 95% RH, non-condensing |
| Weight | Approx. 550 g |
| Compliance | CE, RoHS (where applicable to legacy hardware) |
Specifications verified against Honeywell official documentation and TDC 3000 system engineering references.
Our 4-Step Quality Verification Process
Every MC-TDIY22 unit shipped by Konmask passes through the following verification stages before dispatch:
Step 1 — Visual & Physical Inspection: Full board-level inspection for component integrity, PCB condition, connector pin alignment, label authenticity (part number, revision, date codes), and absence of rework, burn marks, or counterfeit indicators. Reference photos are retained on file.
Step 2 — Functional Bench Test: Where test equipment is available, the module is powered and channel-level signal response is verified. Test results are documented and available as a Test Report upon request.
Step 3 — Documentation Cross-Check: Part number, revision level, and serial/batch codes are cross-referenced against Honeywell’s published documentation and known-good reference units. A Certificate of Conformance (COC) is issued for each shipment.
Step 4 — Packaging & Traceability: Units are packed in anti-static ESD bags, cushioned in foam-lined cartons, and shipped with a full Packing List and Country of Origin (COO) Declaration. All shipment records are archived for post-delivery traceability.
Key Features & Benefits
- Genuine OEM Hardware: Sourced from verified industrial channels — not refurbished, relabeled, or third-party clones.
- 22-Channel Digital Input Capacity: High-density discrete signal acquisition reduces panel footprint and wiring complexity in TDC 3000 installations.
- Per-Channel Optical Isolation: Meets IEC 61131-2 requirements for input isolation, protecting controller backplane from field-side transients and ground loops.
- Plug-and-Play TDC 3000 Compatibility: Direct replacement for existing MC-TDIY22 installations — no firmware changes or reconfiguration required.
- Extended Legacy Support: Enables continued operation of TDC 3000 systems beyond OEM support windows, compliant with ISA-18.2 lifecycle management practices.
- Full Documentation Package: COC, Test Report, Packing List, and COO Declaration available — supporting plant audit, insurance, and regulatory compliance requirements.
Typical Applications
- Petroleum Refining: Discrete status monitoring for valve position, pump run/stop, and interlock signals in CDU and FCC units.
- Petrochemical Plants: Digital input acquisition for reactor safety interlocks and ESD system integration within TDC 3000 architectures.
- Power Generation: Turbine and boiler control systems requiring high-channel-count discrete input termination.
- Offshore Oil & Gas Platforms: Replacement FTA modules for aging TDC 3000 installations where OEM supply is discontinued.
- Chemical Processing: Batch process control with multi-point digital status feedback from field instruments and actuators.
- Pulp & Paper / Mining: Continuous process monitoring applications requiring reliable, isolated digital input interfaces in harsh environments.
Compatible System Components
- Honeywell TDC 3000 High-Performance Process Manager (HPM)
- Honeywell TDC 3000 Advanced Process Manager (APM)
- Honeywell MC-PAOY22 / MC-TAOY22 Analog Output FTA modules
- Honeywell MC-TDOY22 Digital Output Field Termination Assembly
- Honeywell MC-PAIH03 / MC-TAIH04 Analog Input FTA modules
- Honeywell 51304485-100 / 51304485-150 Cable Assemblies
- Honeywell TDC 3000 Card Cage and Power Supply assemblies
Global Sourcing & Shipping Capabilities
Konmask supplies the MC-TDIY22 to industrial buyers across Asia-Pacific, the Middle East, Europe, and the Americas. Our primary service regions include China (domestic), Southeast Asia, India, Saudi Arabia, UAE, Germany, the Netherlands, the United States, and Canada.
Packaging Standard: Anti-static ESD bag → foam-lined inner carton → double-wall outer carton with moisture-barrier lining. Fragile/electronic labels applied. Gross weight and dimensions declared on Packing List.
Logistics: We ship via DHL Express, FedEx International Priority, and freight forwarder (sea/air) depending on order volume and destination. Export documentation including commercial invoice, packing list, and COO declaration is provided as standard. HS Code classification assistance available upon request.
Certifications & Compliance Statement
- CE Marking (applicable to Honeywell OEM product)
- RoHS Compliance (per Honeywell product documentation)
- IEC 61131-2: Programmable Controllers — Equipment Requirements and Tests
- ISA-18.2: Management of Alarm Systems for the Process Industries (lifecycle reference)
- Konmask Certificate of Conformance (COC) issued per shipment
- Country of Origin (COO) Declaration available for customs and regulatory purposes
Konmask Quality Commitment: We supply only genuine, traceable components. If any unit supplied by Konmask is found to be non-authentic upon independent verification, we will provide a full replacement or refund — no exceptions.
How to Order
Step 1 — Submit Your Inquiry: Contact us via the product page, email support@konmask.com, or WhatsApp/WeChat +0086 19859288691 with your required part number, quantity, and delivery timeline.
Step 2 — Receive Quote & Documentation Preview: We respond within 24 hours with pricing, lead time, available stock condition, and a preview of available documentation (COC, test report, photos).
Step 3 — Confirm & Ship: Upon order confirmation and payment, we complete final QC, prepare full documentation, and dispatch with tracking. Sample units and pre-shipment test reports are available for qualified orders upon request.
Authenticity & Trust FAQ
Q: How can I verify that the MC-TDIY22 supplied by Konmask is genuine Honeywell?
A: Each unit is supplied with a Certificate of Conformance (COC) documenting part number, revision, source, and inspection outcome. We also provide pre-shipment photos of the actual unit, label, and packaging. For high-value orders, we can arrange third-party inspection or provide a functional test report.
Q: What is Konmask’s warranty policy for the MC-TDIY22?
A: We offer a 12-month warranty against defects in materials and workmanship from the date of shipment. If a unit fails under normal operating conditions within the warranty period, we will replace it or issue a full refund. Warranty claims require return of the defective unit with failure documentation.
Q: Can Konmask provide a test report or functional test evidence before shipment?
A: Yes. For qualified orders, we can provide bench test reports documenting channel-level functional verification. Please request this at the inquiry stage so we can schedule testing prior to dispatch. Test reports are issued on Konmask letterhead and archived for post-delivery reference.
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Original Source: https://Konmask.com
Contact: support@konmask.com | +0086 19859288691
