Process Metering & Flow Counting Solution – Honeywell MU-PPIX02 | Experion PKS / TDC 3000
Where This Product Is Used
The Honeywell MU-PPIX02 Pulse Input IOP Module is purpose-built for high-accuracy pulse signal acquisition in demanding industrial process environments. Engineers specify this module across a wide range of critical applications:
- Oil & Gas Flow Metering – Connects directly to turbine flowmeters, positive displacement meters, and Coriolis transmitters to deliver custody-transfer-grade pulse counting in upstream, midstream, and downstream facilities.
- Power Generation – Monitors turbine shaft speed, generator RPM, and steam flow pulses in coal-fired, gas turbine, and combined-cycle power plants running Honeywell TDC 3000 or Experion PKS DCS.
- Chemical & Petrochemical Plants – Tracks batch totalization and continuous flow measurement for reactors, distillation columns, and blending systems where precise volumetric accounting is mandatory.
- Water & Wastewater Treatment – Integrates with electromagnetic and ultrasonic flowmeters to provide accurate flow totalization for municipal and industrial water management systems.
- Pharmaceutical Manufacturing – Supports GMP-compliant batch processing by capturing precise pulse counts from dosing pumps and filling lines under FDA 21 CFR Part 11 environments.
- Pulp & Paper / Mining – Measures conveyor belt speed, pump stroke counts, and material flow rates in harsh, high-vibration plant environments.
Technical Specifications
| Parameter | Specification |
|---|---|
| Part Number | MU-PPIX02 |
| Manufacturer | Honeywell Process Solutions |
| Module Type | Pulse Input IOP (I/O Processor) Module |
| Compatible Platform | Honeywell Experion PKS, TDC 3000, PlantScape |
| Input Type | Pulse / Frequency Input |
| Communication Bus | Local Control Network (LCN) / IOP Bus |
| Mounting | Card cage / IOP chassis rack mount |
| Power Supply | Supplied via IOP backplane |
| Operating Temperature | 0°C to 60°C (32°F to 140°F) |
| Weight | Approx. 1,060 g |
| Form Factor | Single-slot IOP card |
Why Engineers Specify This Model
- Native Experion PKS / TDC 3000 Compatibility – Plug-and-play integration with Honeywell’s LCN architecture eliminates custom engineering and reduces commissioning time.
- High-Resolution Pulse Counting – Delivers accurate frequency measurement for flow totalization and speed monitoring without external signal conditioning.
- Proven Field Reliability – Honeywell IOP modules are designed for 24/7 continuous operation in Class I industrial environments with minimal maintenance intervals.
- Hot-Swap Capable – Supports online replacement within compatible IOP chassis, minimizing process downtime during maintenance windows.
- Long Product Lifecycle – Widely deployed across global refinery and power plant DCS installations, ensuring long-term spare parts availability and engineering familiarity.
Complete System Bill of Materials
For a fully operational Pulse Input IOP subsystem, engineers typically source the following components alongside the MU-PPIX02:
- IOP Chassis / Card Cage (compatible Honeywell rack)
- IOP Power Supply Module
- LCN Cable & Termination Assemblies
- Field Termination Assembly (FTA) for pulse input wiring
- Turbine Flowmeter or Pulse-Output Transmitter (field device)
- Honeywell Experion PKS Server / TDC 3000 UCN Node
Contact Konmask for complete BOM sourcing and cross-reference support.
Compliance & Industry Standards
- Designed and tested to Honeywell Process Solutions factory quality standards
- Compatible with IEC 61511 functional safety management frameworks (SIL assessment required per application)
- Suitable for use in facilities operating under ISO 9001 quality management systems
- Applicable in ATEX / IECEx Zone 2 installations when used with appropriate barriers and enclosures
Quality Assurance & Sourcing
Every Honeywell MU-PPIX02 unit supplied by Konmask.com undergoes a rigorous pre-shipment verification process:
- Visual inspection for physical damage, corrosion, and component integrity
- Firmware version and label verification against Honeywell documentation
- Functional bench test where applicable
- Sourced from verified industrial surplus, OEM-authorized channels, or decommissioned plant inventories with full traceability
- Shipped with anti-static packaging and moisture barrier protection
How to Source This Part
Konmask.com maintains global inventory of Honeywell Experion PKS and TDC 3000 spare parts. To place an order or request a quote for the MU-PPIX02:
- Online: Add to cart directly on this page for immediate checkout
- Email RFQ: support@konmask.com – include quantity, required delivery date, and destination country
- Phone / WhatsApp: +0086 19859288691 – available for urgent procurement inquiries
- Lead Time: In-stock units ship within 1–3 business days; ex-stock lead time quoted upon request
- Export: We ship worldwide with full export documentation (commercial invoice, packing list, COO)
Application-Specific FAQ
Q: Is the MU-PPIX02 compatible with both Experion PKS and TDC 3000 systems?
A: Yes. The MU-PPIX02 is an IOP-bus module designed for Honeywell’s LCN architecture, which is shared across TDC 3000 and Experion PKS platforms. Always verify chassis and firmware compatibility with your site’s DCS version before installation.
Q: Can this module accept both NPN and PNP pulse signals?
A: Signal input compatibility depends on the field wiring configuration and associated FTA. Consult the Honeywell MU-PPIX02 product specification sheet or contact our technical team for wiring guidance.
Q: Do you provide a warranty on surplus Honeywell modules?
A: Konmask offers a standard 90-day functional warranty on all tested surplus modules. Extended warranty options are available upon request.
Q: Can you supply multiple units for a plant turnaround?
A: Yes. We regularly fulfill multi-unit orders for planned shutdowns and emergency spares programs. Contact us with your full BOM for a consolidated quote.
Q: What documentation is included with the shipment?
A: Each shipment includes a commercial invoice, packing list, and certificate of origin. Test reports and Honeywell datasheet references are available upon request.
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Contact: support@konmask.com | +0086 19859288691
