Industrial Robot Drive Solution – KUKA 00-197-802 | 1FK7103 Series
The KUKA 00-197-802 is a high-performance robot servo motor rated at 6.9 kW, built on the Siemens 1FK7103-5AZ91-1ZZ9-Z platform with S08 configuration. Engineered for demanding robotic joint actuation, this motor delivers the torque density, thermal stability, and encoder precision required in continuous-duty industrial automation environments. Konmask.com supplies this part with full traceability and quality verification for procurement engineers worldwide.
Where This Product Is Used
The KUKA 00-197-802 servo motor is specified across a broad range of high-cycle robotic applications:
- KUKA KR Series Industrial Robots – Primary axis drive (A1–A3) for KR 60, KR 120, KR 150, and KR 210 payload classes
- Automotive Body-in-White (BIW) – Spot welding, seam welding, and press-tending cells requiring sustained high-torque output
- Automotive Powertrain Assembly – Engine block handling, transmission assembly, and precision fastening stations
- Heavy Palletizing & Material Handling – End-of-line palletizing with repetitive high-inertia load cycles
- Foundry & Die Casting – High-temperature ambient environments where motor thermal class is critical
- Aerospace Component Machining – Collaborative robot cells requiring smooth velocity control and low cogging torque
- General Machine Tending – CNC load/unload, press feeding, and injection molding extraction
Technical Specifications
| KUKA Part Number | 00-197-802 |
| OEM Cross-Reference | Siemens 1FK7103-5AZ91-1ZZ9-Z S08 |
| Rated Power | 6.9 kW |
| Motor Series | Siemens SIMOTICS S-1FK7 (Synchronous Servo) |
| Frame Size | 100 mm (1FK7103) |
| Speed Code | 5AZ91 – High-speed variant |
| Encoder / Feedback | Absolute multiturn encoder (integrated) |
| Shaft Configuration | S08 – Smooth shaft with keyway |
| Cooling Method | Natural convection (IC410) |
| Insulation Class | Class F (155°C) |
| Protection Rating | IP64 |
| Compatible Drive | KUKA KRC4 / SINAMICS S120 |
| Mounting | Flange mount (B5) |
| Country of Origin | Germany |
| Weight (approx.) | ~380 g (motor only, without gearbox) |
Why Engineers Specify This Model
- OEM-Matched Performance – Direct replacement for KUKA KR series axis drives; no parameter re-tuning required when replacing like-for-like
- High Power Density – 6.9 kW in a compact 100 mm frame reduces robot arm inertia and improves dynamic response
- Absolute Multiturn Encoder – Eliminates homing routines after power loss; critical for 24/7 production uptime
- Thermal Robustness – Class F insulation sustains performance in foundry and high-ambient environments up to 40°C
- IP64 Sealing – Resists coolant mist, weld spatter, and dust ingress in harsh manufacturing cells
- Plug-and-Play with KRC4 – Native compatibility with KUKA KRC4 controller; DSE-IBS and power connector pinout unchanged
- Long Service Life – Siemens 1FK7 platform proven in millions of robot-hours across global automotive OEMs
Complete System Bill of Materials
For a complete axis replacement or new robot build, engineers typically source the following alongside the 00-197-802:
- KUKA KRC4 Controller (or KRC4 compact for smaller cells)
- SINAMICS S120 Servo Drive Module (matching current rating)
- KUKA Motor Cable Set (power + encoder, robot-specific length)
- KUKA Gearbox / Reducer (axis-specific, e.g., Harmonic Drive or planetary)
- KUKA Brake Resistor (if dynamic braking is required)
- Connector Kit: X1 Power Plug + X2 Encoder Plug (Siemens standard)
Contact support@konmask.com for a complete BOM quotation.
Compliance & Industry Standards
- CE Marking – Compliant with EU Machinery Directive 2006/42/EC and Low Voltage Directive 2014/35/EU
- UL Recognition – Siemens 1FK7 series carries UL recognition for North American installations
- RoHS Compliant – Restriction of Hazardous Substances Directive 2011/65/EU
- ISO 9001:2015 – Manufactured under Siemens certified quality management system
- IEC 60034 – Rotating electrical machines standard compliance
Quality Assurance & Sourcing
Konmask.com applies a rigorous multi-stage verification protocol for every KUKA servo motor unit:
- OEM Traceability – Each unit carries original Siemens/KUKA serial number and date code; traceable to manufacturing batch
- Visual & Dimensional Inspection – Shaft runout, flange flatness, connector integrity, and nameplate verification
- Encoder Functional Test – Absolute position feedback verified via drive commissioning tool before dispatch
- Insulation Resistance Test – Winding IR measured at 500 VDC; minimum 100 MΩ acceptance criterion
- Anti-Static & Moisture-Proof Packaging – ESD bag + desiccant + foam-lined export carton for international transit
- Warranty – 12-month warranty against manufacturing defects from date of shipment
How to Source This Part
- Submit RFQ – Email support@konmask.com with your required quantity, delivery timeline, and destination country
- Receive Quotation – Pricing, lead time, and shipping options confirmed within 24 business hours
- Order Confirmation – Pro-forma invoice issued; payment via T/T, PayPal, or credit card
- Quality Inspection & Dispatch – Unit inspected, photographed, and shipped with full documentation (test report, packing list, commercial invoice)
- Tracking & Delivery – DHL / FedEx / UPS express; typical transit 3–7 business days worldwide
Phone / WhatsApp: +0086 19859288691
Application-Specific FAQ
- Q: Is the KUKA 00-197-802 a direct drop-in replacement for my KR 120 R2700 axis motor?
- A: Yes, provided your robot’s axis specification matches the 6.9 kW / 1FK7103 frame. Always verify the motor cable connector version (X1/X2 pinout) against your KRC4 cabinet wiring before installation.
- Q: Can this motor be used with a SINAMICS S120 drive outside of a KUKA robot?
- A: Yes. The 1FK7103-5AZ91-1ZZ9-Z is a standard Siemens servo motor and can be commissioned on any SINAMICS S120 or S210 drive using STARTER or TIA Portal with the correct motor data set (MDS).
- Q: What is the encoder type and is it battery-backed?
- A: The S08 variant uses an absolute multiturn encoder. The KUKA KRC4 controller manages encoder data retention; no separate battery is required in the motor itself.
- Q: Do you supply the motor with the mating cable assembly?
- A: Cable sets can be quoted separately. Please specify your robot model and cable length when submitting your RFQ.
- Q: What is the lead time for this part?
- A: In-stock units ship within 1–2 business days. For bulk orders or specific date-code requirements, lead time is confirmed at quotation stage.
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Contact: support@konmask.com | +0086 19859288691
