KUKA KPP600-20-1×40 – Robot Cabinet Power Supply Module | KR C4 Platform
Engineering Background: The KUKA KPP600-20-1×40 (Part No. 00-198-260) is the Cabinet Power Pack designed for KUKA KR C4 robot controllers. It serves as the primary DC bus power conversion unit, converting incoming AC mains supply into the regulated DC bus voltage required to drive KUKA servo amplifiers (KSP) and the controller infrastructure. This module is a safety-critical component in KUKA’s fourth-generation robot control architecture, deployed globally across automotive, electronics, and general manufacturing lines.
Product Positioning: Engineered for procurement engineers and maintenance teams requiring a direct OEM-equivalent replacement or spare for KR C4 cabinets. Konmask.com supplies this unit with full traceability documentation, enabling rapid line restoration with zero compatibility risk.
Complete Technical Specifications
- Manufacturer: KUKA Roboter GmbH
- Part Number: 00-198-260
- Model / Designation: KPP600-20-1×40
- Series / Platform: KR C4 Robot Controller
- Function: Cabinet Power Pack — AC/DC power conversion for servo DC bus
- Output Power: 600 W (nominal)
- Output Current: 20 A (DC bus)
- Axis Configuration: 1×40 A ballast channel
- Input Voltage: 3-phase AC, 400 V / 480 V ±10%
- DC Bus Voltage: 600 V DC (nominal)
- Cooling: Forced air (integrated fan)
- Protection Class: IP20 (cabinet-mounted)
- Communication Interface: EtherCAT (KR C4 internal bus)
- Weight: Approx. 400 g
- Country of Origin: Germany
- Compliance: CE, UL (per KR C4 system certification)
Proven Application Environments
- Automotive body-in-white welding and assembly lines (KR QUANTEC, KR AGILUS series robots)
- Electronics manufacturing — PCB handling, pick-and-place, and soldering automation
- Palletizing and material handling with KR C4 compact controllers
- Foundry and press-tending applications requiring high-cycle power reliability
- Collaborative cell integration where KR C4 serves as the central motion controller
Engineering Advantages
- Direct OEM Replacement: Plug-and-play compatibility with all KR C4 cabinet variants — no firmware reconfiguration required.
- Integrated Ballast Circuit: The 1×40 A braking chopper dissipates regenerative energy during deceleration, protecting the DC bus from overvoltage faults.
- EtherCAT Diagnostics: Real-time power status, fault codes, and thermal monitoring accessible via KUKA WorkVisual and smartPAD.
- Compact Form Factor: Slot-mount design minimizes cabinet footprint while maintaining full 600 W output capacity.
- Thermal Protection: Onboard NTC sensors trigger controlled shutdown before thermal damage, extending MTBF.
System Architecture & Signal Flow
Within the KR C4 cabinet, the KPP600-20-1×40 occupies the power section rail. AC mains enter through the main contactor → EMC filter → KPP input terminals. The KPP rectifies and regulates the DC bus (600 V), which feeds all KSP servo amplifiers in parallel. The integrated ballast resistor network (1×40 A channel) absorbs regenerative braking energy. The EtherCAT interface reports bus voltage, current draw, and fault status to the KR C4 controller CPU in real time, enabling predictive maintenance workflows.
Sourcing & Quality Verification
- Source: Authorized industrial surplus and OEM-channel procurement — no gray-market or counterfeit risk.
- Inspection: Each unit undergoes visual inspection, connector integrity check, and functional power-on verification before dispatch.
- Documentation: Certificate of conformity and traceability record available upon request.
- Packaging: Anti-static ESD bag + foam-lined carton for international transit protection.
Procurement Process
- Confirm part number 00-198-260 matches your KR C4 cabinet BOM or service label.
- Add to cart and complete checkout — we accept T/T bank transfer, PayPal, and major credit cards.
- Receive order confirmation with estimated lead time (typically 1–3 business days for in-stock units).
- Shipment dispatched with tracking number via DHL Express, FedEx, or UPS.
- Installation support available via email: [email protected].
Technical FAQ
Q: Is the KPP600-20-1×40 compatible with KR C4 compact and KR C4 NA variants?
A: Yes. The KPP600-20-1×40 is the standard power pack for all KR C4 family cabinets. Verify input voltage range (400 V EU vs. 480 V NA) matches your local supply.
Q: Can this unit be used as a hot-spare without full cabinet power-down?
A: No. The KPP must be replaced with the cabinet de-energized and DC bus fully discharged (minimum 5-minute bleed time after mains isolation).
Q: What fault codes indicate KPP failure on the smartPAD?
A: Common codes include KSS 00-198-x (power supply fault), DC bus undervoltage (E1xxx series), and KPP overtemperature warnings. Contact us for fault-code-specific diagnostics.
Q: Do you provide a warranty?
A: Yes — 90-day functional warranty covering manufacturing defects. DOA units are replaced at no cost.
© 2026 Konmask.com. All rights reserved.
Original Source: https://Konmask.com
Contact: [email protected] | +0086 19859288691
