KUKA MFC+DSE 00-117-336 / 00-128-358 / 033.59.20.99G PClF – Motion & Field Control Safety Drive Module
When a KUKA robot’s MFC+DSE module fails on the production floor, the entire robotic cell goes dark. Servo axes lose synchronization, safety monitoring drops offline, and the KR C4 controller cannot execute a single motion command. In automotive body shops, semiconductor fabs, and heavy-duty palletizing lines, even one hour of unplanned downtime can cost tens of thousands of dollars. The KUKA MFC+DSE 00-117-336 / 00-128-358 / 033.59.20.99G PClF is the exact OEM-specified board that restores full motion control and functional safety in one replacement.
Within the KR C4 controller architecture, the MFC (Motion & Field Control) card serves as the real-time motion CPU, while the integrated DSE (Drive Safety Electronics) layer enforces SIL 2 / PLd safety functions including Safe Stop 1 (SS1), Safe Operating Stop (SOS), and Safely-Limited Speed (SLS). Part numbers 00-117-336 and 00-128-358 represent successive hardware revisions of the same functional assembly, with 033.59.20.99G denoting the certified firmware baseline. The PClF suffix identifies the PCB layout variant qualified for KUKA’s global robot lineup from KR 6 R700 through KR 1000 TITAN. This module is one of the most widely deployed safety-critical boards in industrial robotics worldwide.
Technical Specifications
- Part Numbers: 00-117-336 / 00-128-358
- Firmware Version: 033.59.20.99G
- PCB Variant: PClF
- Compatible Controller: KUKA KR C4, KR C4 compact, KR C4 smallsize
- Function: Motion & Field Control (MFC) + Drive Safety Electronics (DSE)
- Safety Rating: SIL 2 / PLd (EN ISO 13849-1, IEC 62061)
- Safety Functions: SS1, SS2, SOS, SLS, SBC, SLP
- Communication Interface: EtherCAT (real-time servo bus), PROFINET / EtherNet/IP (field bus)
- Axes Supported: Up to 9 axes (6 robot + 3 external)
- Weight: Approx. 600 g
- Condition: New / Refurbished OEM (specify on inquiry)
Key Features & Benefits
- Dual-function integration: Combines motion CPU and safety drive electronics on a single board, reducing wiring complexity and failure points.
- OEM-certified firmware: 033.59.20.99G firmware is factory-validated for deterministic real-time motion execution.
- Drop-in replacement: Direct swap for both 00-117-336 and 00-128-358 revisions with no hardware modification required.
- SIL 2 / PLd safety compliance: Meets the strictest machinery safety directives (2006/42/EC) for collaborative and high-speed robot cells.
- EtherCAT real-time bus: Sub-millisecond cycle time ensures precise multi-axis synchronization for welding, dispensing, and assembly tasks.
- Wide robot compatibility: Supports the full KR C4 robot family from small payloads to heavy-duty TITAN series.
- Rapid downtime recovery: Stocked and ready to ship, minimizing mean time to repair (MTTR) for critical production lines.
Industry & Equipment Applications
- Automotive Manufacturing: Spot welding, seam sealing, and body-in-white assembly lines using KUKA KR QUANTEC and KR AGILUS robots.
- Electronics & Semiconductor: High-precision pick-and-place and wafer handling with KR C4 compact controllers.
- Metal Fabrication: Arc welding and laser cutting cells requiring SLS and SOS safety functions.
- Logistics & Palletizing: High-speed palletizing with KR 1000 TITAN requiring robust multi-axis motion control.
- Plastics & Injection Molding: Part extraction and insert loading with KR C4 smallsize controllers.
- Food & Beverage: Hygienic-design robot cells where safe stop functions are mandatory for operator access.
System Integration & Compatible Parts
- Controller: KUKA KR C4 (all variants)
- Power Supply Unit: KUKA KPS 600 / KPS 1200
- Servo Drives: KUKA KSD 48 / KSD 64 (connected via EtherCAT)
- Safety Interface: KUKA SmartPAD, X11 safety connector
- Related Boards: KUKA CCU (00-168-334), KUKA ESC (00-130-468), KUKA RDC (00-130-293)
- Software: KUKA System Software (KSS) 8.2 and above
Our Quality Assurance Process
- Visual Inspection: All boards inspected for physical damage, burnt components, and connector integrity before shipment.
- Functional Verification: Where applicable, modules are bench-tested on compatible KR C4 test rigs to confirm power-on and communication handshake.
- Firmware Verification: Firmware version 033.59.20.99G is confirmed prior to dispatch.
- Anti-Static Packaging: Shipped in ESD-safe bags with foam cushioning to prevent transit damage.
- Traceability: Each unit ships with a test report and part number label for your maintenance records.
How to Order
- Submit an inquiry via Konmask.com with your required part number (00-117-336 or 00-128-358) and quantity.
- Our technical team will confirm compatibility with your KR C4 controller serial number and KSS version.
- Receive a formal quotation with lead time, shipping options, and warranty terms within 24 hours.
- Confirm the order and receive tracking information upon dispatch.
For urgent downtime recovery, please contact us directly at [email protected] or +0086 19859288691 and mention “URGENT” in your subject line.
Why Choose Konmask.com?
- Industrial Automation Specialists: We focus exclusively on PLC, DCS, servo, and robotics components — no generalist catalog noise.
- Global Sourcing Network: Direct relationships with OEM-authorized distributors and certified refurbishers worldwide.
- Technical Pre-Sales Support: Our engineers verify part compatibility before you commit to a purchase.
- Fast International Shipping: DHL / FedEx express options to 150+ countries with full customs documentation.
- Warranty & After-Sales: All units covered by our standard warranty; replacement or refund policy for DOA units.
Frequently Asked Questions
- Q: What is the difference between part numbers 00-117-336 and 00-128-358?
- A: These are successive hardware revision numbers for the same MFC+DSE functional assembly. Both are compatible with KR C4 controllers running KSS 8.2+. Please provide your controller serial number so our team can confirm the correct revision for your system.
- Q: Is firmware 033.59.20.99G pre-loaded on the board?
- A: Yes. The firmware version is factory-loaded and verified before shipment. No additional flashing is required for standard KR C4 installations.
- Q: Can this board be used with KR C4 compact and KR C4 smallsize controllers?
- A: Yes, the PClF variant is qualified for all KR C4 platform variants. Please confirm your controller type on inquiry.
- Q: Do you provide installation support?
- A: We provide technical documentation and remote guidance. On-site installation services can be arranged through our partner network upon request.
- Q: What is the lead time for this part?
- A: Standard lead time is 3–7 business days. Express options are available for urgent downtime situations. Contact us for real-time stock status.
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Original Source: https://Konmask.com
Contact: [email protected] | +0086 19859288691
