Schneider Electric ZCM3000 – Zelio Count Dispenser with Memory & Counter | Zelio Count Platform
Engineering Background
The ZCM3000 is part of Schneider Electric’s Zelio Count family — a dedicated line of modular counting and timing devices engineered for demanding industrial environments. Designed to integrate seamlessly into control panels and automation architectures, the ZCM3000 delivers precise pulse counting, batch dispensing control, and non-volatile memory retention, making it a trusted component in process automation, packaging lines, and machine control systems worldwide.
Product Positioning
Targeted at procurement engineers and system integrators who require a reliable, DIN-rail-mountable counter module with memory backup, the ZCM3000 eliminates the risk of count loss during power interruptions. Its compact form factor and broad input compatibility make it a drop-in solution for both OEM machine builders and MRO replacement scenarios.
Complete Technical Specifications
| Part Number / SKU | ZCM3000 |
| Brand | Schneider Electric |
| Series / Platform | Zelio Count |
| Function | Dispenser with Memory and Counter |
| Counting Capacity | Up to 999,999 counts (6-digit display) |
| Memory Type | Non-volatile (retains count on power loss) |
| Input Voltage | 24 VDC / 100–240 VAC (model-dependent) |
| Input Type | NPN / PNP / Voltage pulse |
| Max Counting Frequency | Up to 5 kHz |
| Output Type | Relay output (SPDT) |
| Output Rating | 5 A / 250 VAC |
| Mounting | DIN rail (35 mm) / Panel mount |
| Display | 6-digit LCD / LED |
| Operating Temperature | -10°C to +55°C |
| Protection Rating | IP20 (front panel IP54 optional) |
| Dimensions (W×H×D) | 45 × 70 × 58 mm (approx.) |
| Weight | ~318 g |
| Certifications | CE, UL, cUL, RoHS |
| Country of Origin | France |
Proven Application Environments
- Packaging & Filling Lines – Batch dispensing control with precise count-to-output triggering
- Conveyor & Material Handling – Part counting, piece tracking, and production totalization
- Injection Molding & Press Machines – Shot counter with memory for maintenance scheduling
- Water Treatment & Utilities – Flow pulse accumulation with non-volatile storage
- Food & Beverage Processing – Hygienic-compatible panel integration with relay output control
- Building Automation & HVAC – Run-hour metering and event counting
Engineering Advantages
- ✅ Non-Volatile Memory – Count values preserved through power cycles; no data loss on shutdown
- ✅ Universal Input Compatibility – Accepts NPN, PNP, and voltage pulse signals without rewiring
- ✅ Relay Output – Direct load switching up to 5 A eliminates need for external relay in most applications
- ✅ DIN Rail & Panel Mount – Flexible installation in both new builds and retrofit projects
- ✅ Schneider Electric Ecosystem – Native compatibility with Zelio Logic, Modicon PLCs, and Harmony HMI platforms
- ✅ CE / UL Certified – Meets global safety and EMC standards for industrial deployment
System Architecture & Signal Flow
The ZCM3000 operates as a standalone counter module within a control panel or as a peripheral to a PLC/DCS system. Typical signal flow:
- Sensor / Encoder → Pulse signal (NPN/PNP/Voltage) → ZCM3000 Count Input
- ZCM3000 accumulates pulses, compares against preset target value
- On target match → Relay Output energizes → actuator, solenoid valve, or PLC digital input triggered
- Count value stored in non-volatile memory → retained on power loss
- Optional reset via external signal or front-panel key
Compatible upstream devices: inductive proximity sensors, photoelectric sensors, encoders, flow meters. Compatible downstream: Modicon M221/M241 PLCs, Harmony XB5 pushbuttons, Tesys contactors.
Sourcing & Quality Verification
- OEM Authenticity – All ZCM3000 units sourced through authorized Schneider Electric distribution channels
- Traceability – Each unit carries original Schneider Electric part label, date code, and factory seal
- Pre-shipment Inspection – Visual inspection, packaging integrity check, and label verification performed before dispatch
- Warranty – 12-month warranty against manufacturing defects; DOA replacement within 7 business days
- Counterfeit Prevention – We do not source from gray-market or unverified secondary suppliers
Procurement Process
- Confirm Part Number – Verify ZCM3000 matches your BOM or replacement requirement
- Request Quote – Contact support@konmask.com for volume pricing, lead time, and datasheet
- Place Order – Secure checkout via Konmask.com; payment by T/T, credit card, or PayPal
- Shipping – DHL / FedEx / UPS express; typical transit 3–7 business days globally
- Documentation – Commercial invoice, packing list, and CE declaration of conformity included
Technical FAQ
Q: Does the ZCM3000 retain its count value after a power outage?
A: Yes. The ZCM3000 features non-volatile memory that preserves the accumulated count value even after complete power loss.
Q: What input signal types are compatible?
A: The ZCM3000 accepts NPN (sinking), PNP (sourcing), and voltage pulse inputs, covering the vast majority of industrial sensor outputs.
Q: Can the ZCM3000 be used as a standalone unit without a PLC?
A: Yes. It operates fully standalone with its built-in relay output, making it suitable for simple batch control without a PLC.
Q: What is the maximum counting frequency?
A: Up to 5 kHz, suitable for high-speed encoder and pulse-output flow meter applications.
Q: Is the ZCM3000 compatible with Modicon and Zelio Logic PLCs?
A: Yes. It integrates natively within the Schneider Electric automation ecosystem and can be wired to any PLC digital I/O.
Q: What certifications does the ZCM3000 carry?
A: CE (European conformity), UL/cUL (North America), and RoHS compliance for restricted substances.
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