Multi-Axis Motion Control Solution — Allen-Bradley 2198-D006-ERS3 | Kinetix 5700
Where This Product Is Used
The Allen-Bradley 2198-D006-ERS3 is a dual-axis servo drive module from the Kinetix 5700 series, engineered for high-performance coordinated motion applications. It is widely deployed in:
- CNC Machining Centers — Simultaneous dual-axis interpolation for precision contouring and high-speed cutting operations.
- Packaging & Filling Lines — Synchronized servo motion for pick-and-place, form-fill-seal, and rotary indexing machines.
- Printing & Converting Equipment — Tight registration control across web-fed and sheet-fed processes.
- Robotic Work Cells — Coordinated joint control in SCARA and Cartesian robot configurations integrated with Studio 5000.
- Semiconductor & Electronics Assembly — Sub-micron positioning in wafer handling and PCB placement systems.
- Material Handling & Conveyors — Multi-zone speed and torque control for high-throughput logistics automation.
Technical Specifications
| Part Number | 2198-D006-ERS3 |
| Series | Kinetix 5700 |
| Manufacturer | Allen-Bradley / Rockwell Automation |
| Drive Type | Dual-Axis Servo Drive Module |
| Continuous Output Current | 6 A (per axis) |
| DC Bus Voltage | 650 VDC (nominal) |
| Communication Interface | EtherNet/IP (ERS3 — Integrated Safety) |
| Safety Rating | SIL 2 / PLd (Safe Torque Off, Safe Stop 1) |
| Feedback Support | Multi-turn absolute encoder, Hiperface DSL, EnDat 2.2 |
| Mounting | DIN rail / panel mount, shared DC bus architecture |
| Operating Temperature | 0 °C to +50 °C (ambient) |
| Protection Rating | IP20 |
| Weight | 4.0 kg (approx.) |
| Certifications | UL, CE, cUL |
Why Engineers Specify This Model
- Dual-Axis Density — Controls two servo axes from a single module, reducing cabinet footprint and wiring complexity by up to 40% versus single-axis alternatives.
- Integrated Functional Safety (ERS3) — On-board STO and SS1 safety functions eliminate external safety relays, simplifying SIL 2 / PLd compliance.
- Shared DC Bus Architecture — Energy regenerated by decelerating axes is reused by accelerating axes on the same bus, cutting energy consumption in multi-axis systems.
- Native Studio 5000 Integration — Plug-and-play with Logix 5000 controllers via EtherNet/IP; no third-party motion libraries required.
- Advanced Feedback Compatibility — Supports Hiperface DSL and EnDat 2.2 for high-resolution absolute positioning without separate feedback converters.
- Scalable Architecture — Mixes freely with other Kinetix 5700 single- and dual-axis modules on the same DC bus rail for flexible system sizing.
Complete System Bill of Materials
A typical Kinetix 5700 dual-axis servo system using the 2198-D006-ERS3 requires the following components:
- AC Input Power Supply — e.g., 2198-P031 (31 kW shared DC bus power supply)
- DC Bus Capacitor Module — 2198-CAPMOD-2240 (for bus stabilization in multi-axis configurations)
- Servo Motors (×2) — Compatible VPL, VPC, or MPL series motors rated ≤ 6 A continuous
- Motor Power Cables — 2090-CSBM1DF-xxAFxx (SpeedTec DIN connector, motor-end)
- Feedback Cables — 2090-CFBM7DF-CEAAxx (Hiperface DSL single-cable solution)
- ControlLogix / CompactLogix Controller — e.g., 1756-L85E or 5069-L330ERS2 with EtherNet/IP motion license
- EtherNet/IP Network Switch — Stratix 5400 or equivalent managed switch
- 24 VDC Control Power Supply — 2198-PSDC24 or equivalent
Compliance & Industry Standards
- Functional Safety: IEC 62061 (SIL 2), ISO 13849-1 (PLd) — Safe Torque Off (STO), Safe Stop 1 (SS1)
- EMC: EN 61800-3 Category C2 (with recommended line filter)
- Electrical Safety: UL 508C, EN 61800-5-1
- RoHS: Compliant (Directive 2011/65/EU)
- CE Marking: Low Voltage Directive 2014/35/EU, Machinery Directive 2006/42/EC
- Industry Protocols: EtherNet/IP (ODVA conformance tested), CIP Motion
Quality Assurance & Sourcing
At Konmask.com, every Allen-Bradley module is subject to a multi-stage verification process before dispatch:
- Authenticity Verification — Holographic label inspection, date-code cross-reference, and firmware version validation against Rockwell Automation’s published release history.
- Functional Burn-In — DC bus energization and communication handshake test performed on each unit.
- Packaging Integrity — Anti-static ESD bag, foam-lined carton, and humidity indicator card included for all shipments.
- Traceability — Full lot and serial number documentation provided with every order.
- Warranty — 12-month replacement warranty against manufacturing defects.
How to Source This Part
Ready to order or need a formal quotation?
- In-Stock Orders: Add to cart and check out directly — same-day dispatch for orders placed before 15:00 CST.
- Bulk / Project Quotes: Email support@konmask.com with your BOM and required delivery date.
- Technical Pre-Sales: Call or WhatsApp +0086 19859288691 for sizing, compatibility, and integration advice.
- Lead Time: In-stock units ship within 1 business day; ex-stock sourcing typically 5–15 business days depending on origin.
- Export & Customs: We handle export documentation (CO, packing list, commercial invoice) for international shipments.
Application-Specific FAQ
Q: Can the 2198-D006-ERS3 control two completely independent axes simultaneously?
A: Yes. Each axis operates independently with its own current loop, velocity loop, and position loop. Coordinated motion (gearing, camming, interpolation) is managed at the controller level via Studio 5000 Logix Designer.
Q: Is this module compatible with single-cable motor feedback (Hiperface DSL)?
A: Yes. The ERS3 variant natively supports Hiperface DSL, allowing power and feedback to share a single cable run — reducing wiring cost and cabinet complexity.
Q: What is the difference between ERS3 and ERS4 variants?
A: ERS3 supports STO and SS1 safety functions over EtherNet/IP. ERS4 adds Safe Speed Monitor (SSM) and Safe Direction (SDI). For most SIL 2 / PLd applications, ERS3 is sufficient.
Q: Can I mix 2198-D006-ERS3 with single-axis modules on the same DC bus?
A: Yes. The Kinetix 5700 shared DC bus architecture allows any combination of single-axis (2198-Sxxx) and dual-axis (2198-Dxxx) modules on the same bus rail, provided total bus loading does not exceed the power supply rating.
Q: What firmware version is required on the ControlLogix controller?
A: Studio 5000 Logix Designer v28.00 or later is required for full Kinetix 5700 support. Firmware v32 or later is recommended for ERS3 integrated safety features.
Q: Do you supply the matching servo motors and cables?
A: Yes. Contact us with your axis sizing requirements (speed, torque, inertia) and we will recommend compatible VPL/MPL motors and the correct cable assemblies.
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Contact: support@konmask.com | +0086 19859288691
