ABB 3BSE038415R1 AO810V2 8-Channel Analog Output Module | Replacement, Equivalent & Selection Guide
The ABB 3BSE038415R1 AO810V2 is a high-precision 8-channel analog output module designed for the ABB AC 800M Distributed Control System (DCS). It delivers reliable 4–20 mA or 0–20 mA current output signals for process control applications in oil & gas, power generation, chemical, and manufacturing industries. This page provides full technical specifications, compatible replacement options, and a structured selection guide to help engineers and procurement teams make informed decisions.
Technical Specifications
- Part Number: 3BSE038415R1
- Model: AO810V2
- Manufacturer: ABB
- Series: AC 800M / S800 I/O
- Module Type: Analog Output
- Number of Channels: 8
- Output Signal: 4–20 mA / 0–20 mA (current)
- Resolution: 12-bit
- Load Resistance: Max 750 Ω per channel
- Power Supply: 24 V DC (via S800 bus)
- Communication: PROFIBUS DP / Modulebus
- Operating Temperature: 0°C to +55°C
- Storage Temperature: −40°C to +70°C
- Protection Class: IP20
- Dimensions (W × H × D): Approx. 40 × 130 × 100 mm
- Weight: ~180 g
- Certifications: CE, UL, ATEX (zone 2)
- Firmware: Compatible with AC 800M firmware v5.x and above
Compatible Replacement & Equivalent Models
The following modules are functionally compatible or serve as direct/near-direct replacements for the ABB 3BSE038415R1 AO810V2. Always verify firmware version and bus compatibility before substitution.
- ABB 3BSE008546R1 AO810 — Previous generation AO810; same channel count, slightly different firmware baseline. Direct replacement in most AC 800M configurations.
- ABB 3BSE038415R1 AO810V2 (this unit) — Current production version; preferred for new installations.
- ABB 3BSE020510R1 AO820 — 8-channel analog output with HART communication; suitable when HART diagnostics are required.
- Siemens 6ES7135-4GB01-0AB0 — ET 200S analog output; cross-platform alternative for Siemens S7-300/400 migrations.
- Honeywell 51304516-150 — Equivalent analog output for Honeywell TDC 3000 / Experion systems; requires signal conditioning adapter.
Note: Cross-brand replacements require engineering validation. Contact Konmask for compatibility assessment.
Why Choose the Original ABB 3BSE038415R1 AO810V2
- Native AC 800M Integration: Plug-and-play with ABB’s Modulebus; no additional configuration adapters required.
- Proven Reliability: Designed for 24/7 continuous operation in harsh industrial environments.
- HART-Ready Architecture: Upgrade path to AO820 without rewiring.
- ABB 800xA Compatibility: Full diagnostic visibility within ABB System 800xA DCS software.
- Long Product Lifecycle: ABB S800 I/O series supported through extended lifecycle programs.
Typical Applications
- Control valve positioner signals in oil & gas refineries
- Variable frequency drive (VFD) speed reference output
- Boiler combustion control in power plants
- Reactor temperature setpoint transmission in chemical plants
- Conveyor speed regulation in material handling systems
- Pump flow rate control in water treatment facilities
System Compatibility
- DCS Platform: ABB AC 800M (PM851, PM856, PM860, PM861, PM864, PM866)
- I/O Bus: S800 Modulebus
- Engineering Tool: ABB Control Builder M (CBM)
- SCADA/HMI: ABB System 800xA, ABB Freelance
- Fieldbus: PROFIBUS DP (via CI854 / CI857 coupler)
- Redundancy: Supports redundant I/O configurations with TB820V2 bus modem
Selection Guide
Use the following criteria to determine whether the AO810V2 is the right module for your application:
- Need HART communication? → Select ABB AO820 (3BSE020510R1) instead.
- Need voltage output (0–10 V)? → AO810V2 is current-only; consider ABB AO815 series.
- Replacing legacy AO810 (3BSE008546R1)? → AO810V2 is a drop-in upgrade; update firmware baseline in CBM.
- Running AC 800M firmware below v4.0? → Firmware upgrade required before installing AO810V2.
- Need SIL-rated output? → AO810V2 is not SIL-certified; use ABB S800 Safety I/O series.
- Budget-constrained / refurbished acceptable? → Konmask supplies tested, certified-refurbished AO810V2 units with 12-month warranty.
Quality Assurance & Sourcing
All ABB 3BSE038415R1 AO810V2 modules supplied by Konmask.com undergo a rigorous quality process:
- ✅ Visual inspection and physical integrity check
- ✅ Functional power-on test with signal verification on all 8 channels
- ✅ Firmware version verification and documentation
- ✅ Anti-static packaging with humidity indicator card
- ✅ Certificate of conformity and test report included
- ✅ 12-month warranty on all units (new and certified-refurbished)
We source directly from ABB-authorized distributors and certified secondary market channels. Counterfeit-free guarantee backed by traceability documentation.
How to Order
- Add the ABB 3BSE038415R1 AO810V2 to your cart on this page.
- For bulk orders (>5 units) or urgent requirements, contact us directly for lead time and pricing.
- Provide your AC 800M firmware version for pre-shipment compatibility confirmation.
- We ship worldwide via DHL Express, FedEx, and UPS with full export documentation.
📧 Email: support@konmask.com
📞 Phone/WhatsApp: +0086 19859288691
🌐 Website: https://Konmask.com
Replacement & Compatibility FAQ
Q: Is the AO810V2 backward compatible with the original AO810 (3BSE008546R1)?
A: Yes. The AO810V2 is a direct hardware replacement. A minor firmware configuration update in ABB Control Builder M may be required.
Q: Can I use the AO810V2 with PROFIBUS DP without an AC 800M controller?
A: The AO810V2 communicates via Modulebus and requires an S800 bus coupler (e.g., TB820V2) to interface with PROFIBUS DP. It is not a standalone PROFIBUS slave.
Q: What is the difference between AO810 and AO810V2?
A: The V2 revision features improved EMC performance, updated firmware compatibility for AC 800M v5.x+, and enhanced channel diagnostics. Electrically and mechanically identical.
Q: Do you supply new or refurbished units?
A: Both. New (factory-sealed) and certified-refurbished units are available. All carry a 12-month warranty. Specify your preference at checkout or via email.
Q: Can Konmask help identify the right replacement if my module is discontinued?
A: Yes. Our engineering team provides free selection consultation. Send your existing part number and system details to support@konmask.com.
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Original Source: https://Konmask.com
Contact: support@konmask.com | +0086 19859288691
