ABB 3HAC028837-008 Gearbox TS245RHS i=125 FP – IRB 4600 Series Precision Axis Gearbox
When a critical axis gearbox fails on an ABB IRB 4600 robot, the entire production line stops. Whether it’s an automotive welding cell, a palletizing station, or a precision assembly line, unplanned downtime caused by a worn or damaged gearbox can cost thousands of dollars per hour. The ABB 3HAC028837-008 (also cross-referenced as 3HAC028837-006) Gearbox TS245RHS with gear ratio i=125 in FP (Full Package) configuration is the factory-specified replacement component that restores your robot to full operational accuracy — no compromise, no workaround.
Within the IRB 4600 family — ABB’s high-performance 6-axis industrial robot platform rated for payloads from 20 to 60 kg — this gearbox serves as a core motion-transmission element for one of the primary axes. The TS245RHS unit is a Nabtesco-type precision cycloidal gearbox, widely recognized in global industrial automation for its zero-backlash performance, long service life, and compatibility with high-cycle-rate applications. As a genuine ABB spare part, the 3HAC028837-008 is engineered to OEM tolerances and trusted by maintenance engineers across automotive, electronics, food & beverage, and logistics industries worldwide.
Technical Specifications
- Part Number (Primary): 3HAC028837-008
- Cross Reference: 3HAC028837-006
- Gearbox Model: TS245RHS
- Gear Ratio (i): 125:1
- Configuration: FP (Full Package)
- Compatible Robot: ABB IRB 4600 Series (20 kg / 60 kg variants)
- Manufacturer: ABB Robotics
- Type: Precision Cycloidal Reduction Gearbox
- Condition: New / Refurbished (specify on inquiry)
Key Features & Benefits
- OEM-Specified Part: Designed and validated by ABB for the IRB 4600 platform — ensures full compatibility and restores factory motion accuracy.
- TS245RHS Precision Gearbox: Nabtesco-type cycloidal design delivers near-zero backlash, critical for high-precision welding, assembly, and handling tasks.
- i=125 Gear Ratio: Optimized torque multiplication for the specific axis load requirements of the IRB 4600, ensuring smooth, controlled motion at rated speeds.
- FP (Full Package) Configuration: Includes all necessary internal components for a complete drop-in replacement — reduces installation time and eliminates sourcing multiple sub-components.
- Long Service Life: Engineered for high-cycle industrial environments with robust sealing and lubrication retention to minimize maintenance intervals.
- Dual Part Number Coverage: Covers both 3HAC028837-008 and 3HAC028837-006 references, ensuring compatibility across different IRB 4600 build revisions.
Industry & Equipment Applications
- Automotive Manufacturing: Spot welding, MIG/MAG welding, body-in-white assembly, and press-tending with ABB IRB 4600 robots.
- Electronics & Semiconductor: PCB handling, component placement, and precision dispensing lines.
- Food & Beverage: High-speed palletizing, case packing, and hygienic pick-and-place operations.
- Logistics & Warehousing: Robotic depalletizing, sortation, and order-fulfillment automation.
- General Industrial Automation: Any application utilizing ABB IRB 4600 20/60 kg variants requiring axis gearbox maintenance or replacement.
System Integration & Compatible Parts
The 3HAC028837-008 gearbox is designed for seamless integration within the ABB IRB 4600 robot mechanical structure. Compatible and commonly co-ordered parts include:
- ABB IRB 4600 Motor Units (axis-specific)
- ABB Gearbox Lubrication Oil (Optimol Longtime PD2 or ABB-specified grease)
- ABB IRB 4600 Axis Seals & Gasket Kits
- ABB IRC5 Controller Spare Parts
- ABB RobotWare Calibration Software (for post-replacement axis calibration)
Contact our technical team to confirm axis position and revision compatibility before ordering.
Our Quality Assurance Process
- Source Verification: All parts are sourced from authorized ABB distributors or certified refurbishment centers with full traceability.
- Incoming Inspection: Each unit undergoes visual inspection, dimensional verification, and rotation torque testing upon receipt.
- Packaging: Anti-static, moisture-proof packaging with foam cushioning to prevent transit damage.
- Documentation: Certificate of conformity and packing list provided with every shipment.
- Warranty: 12-month warranty against manufacturing defects (terms apply — contact us for details).
How to Order
- Submit an inquiry via the Contact / Quote Request form on this page.
- Provide your robot serial number and axis position to confirm exact compatibility.
- Receive a formal quotation with lead time and shipping options within 24 business hours.
- Confirm order and receive proforma invoice for payment processing.
- Shipment dispatched with full tracking — DHL / FedEx / UPS international express available.
Why Choose Konmask.com?
- Industrial Automation Specialists: We focus exclusively on PLC, DCS, robot, and automation spare parts — not a general marketplace.
- Global B2B Supply: Serving maintenance engineers, MRO procurement teams, and system integrators in 50+ countries.
- Fast Response: Dedicated technical sales team responds to all inquiries within 24 hours.
- Competitive Pricing: Direct sourcing relationships enable competitive pricing without compromising authenticity.
- Secure Transactions: T/T, L/C, and secure online payment options available for international buyers.
Frequently Asked Questions
- Q: What is the difference between 3HAC028837-008 and 3HAC028837-006?
- A: These are revision suffixes within the same ABB part family. The -008 is the current revision superseding -006. Both are functionally interchangeable for the IRB 4600 axis application. We can supply either revision — please specify your preference or robot build date when inquiring.
- Q: Is this a genuine ABB part or an aftermarket replacement?
- A: We supply genuine ABB OEM parts and certified refurbished units. The condition (new or refurbished) will be clearly stated in your quotation. We do not supply uncertified aftermarket gearboxes for safety-critical robot axes.
- Q: How long does shipping take?
- A: International express shipping (DHL/FedEx) typically takes 3–7 business days depending on destination. We ship from warehouses in China and can arrange urgent air freight for critical downtime situations.
- Q: Do you provide installation support?
- A: We provide technical documentation and can connect you with ABB-certified service engineers in your region. Gearbox replacement on the IRB 4600 requires axis calibration post-installation using ABB RobotWare.
- Q: Can I get a warranty on this part?
- A: Yes. All parts carry a 12-month warranty against manufacturing defects. Warranty claims require proof of proper installation and operation within rated parameters.
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Original Source: https://Konmask.com
Contact: support@konmask.com | +0086 19859288691
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