Palletizing & End-of-Line Automation Solution – ABB 3HAC040502-001 | IRB 460 Series
Where This Product Is Used
The ABB 3HAC040502-001 (VR3HAC040502-001) is the OEM-specified RV 40E-81 joint reducer for the ABB IRB 460 high-speed palletizing robot. It is deployed in the following industrial environments:
- High-speed palletizing lines – food & beverage, FMCG, and consumer goods end-of-line packaging
- Bag & case palletizing – cement, fertilizer, pet food, and chemical bag stacking
- Mixed-SKU depalletizing – distribution center inbound goods handling
- Collaborative pick-and-place cells – integrated with conveyors and vision systems
- Automotive sub-assembly – component transfer and tray loading
- Cold-chain logistics – frozen food and pharmaceutical pallet building
Technical Specifications
| Attribute | Value |
|---|---|
| ABB Part Number | 3HAC040502-001 |
| Vendor SKU | VR3HAC040502-001 |
| Reducer Model | RV 40E-81 |
| Compatible Robot | ABB IRB 460 (all variants) |
| Reducer Type | RV (Rotary Vector) Cycloidal Gearbox |
| Reduction Ratio | 81:1 |
| Rated Torque | ~392 N·m (refer to ABB IRB 460 joint spec) |
| Color / Finish | White RAL 9003 |
| Weight | 1,600 g (1.6 kg) |
| Country of Origin | Sweden |
| HS Code | 8537.10 |
| Condition | New / OEM Genuine |
Why Engineers Specify This Model
- OEM-matched geometry – direct bolt-in replacement; no shimming or machining required
- High rigidity & low backlash – RV cycloidal design delivers <1 arc-min backlash for repeatable path accuracy
- Rated for 81:1 reduction – optimized for the IRB 460 axis torque envelope at full 2,500 cycles/hr throughput
- RAL 9003 white finish – food-grade aesthetic compliance for hygienic palletizing environments
- Long service life – sealed grease lubrication, rated for continuous 3-shift operation
- ABB traceability – part number stamped and serialized for warranty and service records
Complete System Bill of Materials
When servicing or commissioning an ABB IRB 460, this reducer is typically ordered alongside:
- ABB IRB 460 Servo Motor (axis-specific) – 3HAC series
- ABB IRC5 Controller or OmniCore C30
- ABB DSQC series I/O modules
- Grease kit for RV reducer (ABB 3HAC032140-001 or equivalent)
- Axis calibration pendulum / FlexPendant
- Mechanical stop & brake release tool set
Compliance & Industry Standards
- CE Marked – compliant with EU Machinery Directive 2006/42/EC
- ISO 9283 – robot performance and accuracy standard
- IEC 60068 – environmental testing (vibration, shock, temperature)
- RoHS Compliant – no restricted hazardous substances
- REACH Compliant – substance of very high concern (SVHC) declaration available on request
Quality Assurance & Sourcing
All ABB spare parts supplied by Konmask.com are sourced through verified industrial distribution channels. Each unit undergoes:
- Visual and dimensional inspection upon receipt
- Part number and serial number verification against ABB documentation
- Anti-static and moisture-proof packaging for transit protection
- Batch traceability records retained for 5 years
How to Source This Part
- Confirm your robot’s axis number and current reducer condition via ABB RobotStudio or service log
- Verify part number 3HAC040502-001 against your IRB 460 spare parts manual (document 3HAC028284-001)
- Add to cart or contact support@konmask.com for volume pricing and lead time
- Provide your robot serial number for cross-reference confirmation if required
Application-Specific FAQ
Q: Is 3HAC040502-001 compatible with all IRB 460 variants (IRB 460-110/2.4)?
A: Yes. The RV 40E-81 reducer is the standard joint gearbox across the IRB 460 product family. Always confirm axis position with your ABB service manual.
Q: Can this reducer be used in a wash-down palletizing environment?
A: The standard RAL 9003 white version is suitable for dry and light-wash environments. For IP67 wash-down, consult ABB for the Foundry/Clean Room variant.
Q: What is the typical replacement interval?
A: ABB recommends inspection at 20,000 operating hours and replacement based on backlash measurement exceeding 3 arc-min or grease degradation.
Q: Do you offer expedited shipping for production-critical downtime?
A: Yes. Contact support@konmask.com or call +0086 19859288691 for emergency dispatch options.
Q: Is a warranty provided?
A: All genuine ABB parts carry a 12-month warranty against manufacturing defects from date of shipment.
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Original Source: https://Konmask.com
Contact: support@konmask.com | +0086 19859288691
