Robotic Automation Solution – ABB 3HNA021602-001 / 3HAC031184-003 / 3HAC029031-001 | IRB 4600 Series
Where This Product Is Used
The ABB IRB 4600 Motor Axis 1–5 assembly is a core drive component deployed across high-throughput industrial environments. Typical application scenarios include:
- Automotive Body Welding Lines – Axis 1–5 motors power the articulated arm movements required for MIG/MAG and spot-welding cells on vehicle body-in-white (BIW) production lines.
- Arc Welding & Laser Cutting Cells – Precise torque delivery enables consistent torch positioning and seam tracking in continuous-path welding applications.
- Material Handling & Palletizing – High payload capacity (up to 60 kg) and fast cycle times make the IRB 4600 the preferred choice for end-of-line palletizing and depalletizing.
- Machine Tending & CNC Loading – Reliable axis motors ensure repeatable part pick-and-place with sub-millimeter positioning accuracy.
- Foundry & Die-Casting Extraction – IP67-rated variants withstand heat, coolant mist, and particulate contamination in harsh foundry environments.
- Electronics Assembly – Smooth motion profiles support delicate component placement in PCB and semiconductor manufacturing.
Technical Specifications
| Part Numbers | 3HNA021602-001 / 3HAC031184-003 / 3HAC029031-001 |
| Compatible Robot | ABB IRB 4600 Series (IRB 4600-20/2.50, IRB 4600-40/2.55, IRB 4600-60/2.05) |
| Axis Coverage | Axis 1, 2, 3, 4, 5 |
| Motor Type | AC Brushless Servo Motor |
| Encoder Type | Absolute Multi-turn Resolver |
| Cooling Method | Natural Convection / Forced Air (axis-dependent) |
| Protection Rating | IP54 standard; IP67 Foundry Plus option |
| Controller Compatibility | ABB IRC5 / IRC5 Compact / IRC5 Panel Mounted |
| Drive Interface | ABB DSQC Drive Module (Axis Computer) |
| Operating Temperature | 0 °C to +45 °C (storage: −25 °C to +55 °C) |
| Condition | New / Refurbished / Tested – specify at inquiry |
Why Engineers Specify This Model
- OEM-Matched Performance – Factory-calibrated resolver offsets ensure zero re-commissioning time after swap-out.
- Multi-Axis Bundle – A single part-number set covers axes 1–5, simplifying procurement and reducing vendor SKU complexity.
- Proven Reliability – The IRB 4600 platform has accumulated millions of operating hours globally in automotive Tier 1 and Tier 2 facilities.
- Fast Availability – Stocked for immediate dispatch, minimizing unplanned downtime costs on critical production lines.
- Drop-In Replacement – Mechanical and electrical interfaces are identical to OEM specification; no firmware modification required.
Complete System Bill of Materials
For a fully operational IRB 4600 axis drive system, engineers typically source the following alongside this motor assembly:
- ABB IRC5 Controller Cabinet (DSQC 661 / 662 Main Computer)
- ABB Drive Unit – DSQC 508 / DSQC 601 Axis Drive Module
- ABB SMB (Serial Measurement Board) – 3HAC031670-001
- Motor Cable Harness – Axis 1–3 & Axis 4–6 sets
- Resolver / Encoder Feedback Cable
- Gearbox Assembly (axis-specific) – 3HAC028845-001 / 3HAC028846-001
- Brake Resistor Unit (if regenerative braking is required)
Contact us to source complete BOM kits with consolidated shipping.
Compliance & Industry Standards
- CE Marked – Machinery Directive 2006/42/EC
- RoHS 2 Compliant – Directive 2011/65/EU
- ISO 9283 – Manipulating Industrial Robots: Performance Criteria
- IEC 60034 – Rotating Electrical Machines
- UL Listed components where applicable
Quality Assurance & Sourcing
Every unit shipped by Konmask undergoes a structured inspection protocol:
- Visual Inspection – Connector pins, housing integrity, and label verification against OEM part number.
- Electrical Continuity Test – Winding resistance and insulation resistance (IR) measured per IEC 60034-1.
- Resolver Signal Verification – Sine/cosine output amplitude and phase checked on a dedicated test bench.
- Functional Run Test – Where applicable, motors are spun under load on an IRC5-compatible test rig.
- Traceability – Each unit ships with an inspection report and OEM serial number documentation.
How to Source This Part
- Submit your inquiry via support@konmask.com or WhatsApp +0086 19859288691.
- Provide your robot serial number and current firmware version for compatibility confirmation.
- Receive a formal quotation with lead time, condition grade, and warranty terms within 24 hours.
- Confirm order – payment via T/T, PayPal, or trade assurance.
- Dispatch within 1–3 business days; DHL / FedEx express available for urgent requirements.
Application-Specific FAQ
Q: Can these motors be used on the IRB 4600-20/2.50 and IRB 4600-60/2.05 variants interchangeably?
A: Axis 1–3 motors are shared across most IRB 4600 payload variants. Axis 4–5 may differ by payload class – please confirm your robot model and serial number before ordering.
Q: Do I need to perform resolver calibration after replacement?
A: If the replacement motor is a factory-new OEM unit with a pre-set resolver offset, calibration is typically not required. Refurbished units include a calibration data sheet. Always perform a fine calibration (RevCal) via RobotStudio after installation.
Q: What is the warranty period?
A: New OEM units carry a 12-month warranty. Refurbished/tested units carry a 6-month warranty covering manufacturing defects and electrical failure under normal operating conditions.
Q: Can you supply the full axis 1–6 motor set?
A: Yes. Contact us for a complete 6-axis motor kit quotation including axis 6 wrist motor (3HAC17484-1 or equivalent).
Q: Do you ship to the EU, USA, and Southeast Asia?
A: Yes. We ship globally via DHL Express, FedEx International Priority, and sea freight for bulk orders. Export documentation (commercial invoice, packing list, CO) is provided as standard.
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Original Source: https://Konmask.com
Contact: support@konmask.com | +0086 19859288691
