Industrial Robot Pneumatic Solution – ABB ACU-01 | 3HNA013719-001 / 3HNA024871-001 | IRC5 Series
Where This Product Is Used
The ABB ACU-01 Air Control Unit is a dedicated pneumatic management module engineered for ABB IRC5 robot controllers deployed across demanding industrial environments. Engineers specify this unit in the following application scenarios:
- Automotive Body-in-White (BIW) Assembly – Regulates compressed air supply to spot-welding guns and gripper tooling on ABB IRB 6700 / IRB 7600 lines, ensuring consistent clamping force and cycle repeatability.
- Arc Welding Cells – Manages air purge and torch cooling circuits in ABB IRB 1600 / IRB 2600 MIG/TIG welding stations, protecting torch consumables and reducing downtime.
- Material Handling & Palletizing – Controls vacuum generator and suction-cup circuits on high-speed pick-and-place robots (IRB 460 / IRB 660), maintaining stable vacuum levels across multi-zone end-of-arm tooling.
- Painting & Coating Booths – Supplies regulated, filtered air to ABB IRB 5500 paint robots, preventing moisture and particulate contamination in color-change valve manifolds.
- Machine Tending & CNC Integration – Provides pneumatic interlocking signals between the robot controller and CNC machine door/chuck actuators, enabling safe part loading/unloading sequences.
- Foundry & Heavy Industry – Withstands high-vibration, high-temperature environments where reliable air pressure regulation is critical for consistent robot performance.
Technical Specifications
| Part Numbers | 3HNA013719-001 / ACU-01 / 3HNA024871-001 |
| Description | Air Control Unit (ACU) |
| Compatible Controller | ABB IRC5 (Single Cabinet & Dual Cabinet) |
| Compatible Robot Series | IRB 1600, IRB 2600, IRB 4600, IRB 6640, IRB 6700, IRB 7600 |
| Manufacturer | ABB Robotics |
| Product Series | IRC5 Accessories / Pneumatic Options |
| Unit Weight | ~900 g |
| Condition | New / Refurbished (tested & certified) |
| Warranty | 12 months |
| Lead Time | In stock – ships within 1–3 business days |
Why Engineers Specify This Model
- OEM-Exact Fit – Designed and manufactured by ABB Robotics; plug-and-play replacement with zero mechanical or electrical modification required.
- Dual Part-Number Coverage – Supersedes both 3HNA013719-001 and 3HNA024871-001, covering early and late IRC5 production revisions in a single SKU.
- Precision Pressure Regulation – Integrated pressure regulator and filter assembly maintains stable downstream air pressure, protecting sensitive pneumatic actuators from supply fluctuations.
- Rapid Maintenance Swap – Modular design allows field replacement in under 30 minutes, minimizing robot downtime on production lines.
- Long Service Life – Robust housing and high-cycle solenoid valves rated for millions of actuations in continuous-duty industrial environments.
Complete System Bill of Materials
When integrating or replacing the ACU-01, engineers typically source the following complementary components:
- ABB IRC5 Main Computer DSQC1000 / 3HAC036997-001
- ABB IRC5 Drive Unit DSQC663 / 3HAC025338-001
- ABB IRC5 I/O Unit DSQC652 / 3HAC025917-001
- ABB FlexPendant Teach Pendant 3HAC028357-001
- ABB IRC5 Power Supply DSQC661 / 3HAC026253-001
- Compressed Air Filter-Regulator (5 μm, 0.4–0.6 MPa supply)
- Pneumatic Tubing 6 mm OD (polyurethane, oil-resistant)
Contact support@konmask.com for bundled BOM pricing and availability.
Compliance & Industry Standards
- CE Marking – Compliant with EU Machinery Directive 2006/42/EC and Low Voltage Directive 2014/35/EU.
- ISO 10218-1 – Designed for integration into robot systems conforming to industrial robot safety requirements.
- RoHS Compliant – Meets EU Directive 2011/65/EU restrictions on hazardous substances.
- ABB OEM Standard – Manufactured to ABB internal quality and reliability specifications for IRC5 platform components.
Quality Assurance & Sourcing
Every ABB ACU-01 unit shipped by Konmask.com undergoes a rigorous multi-stage inspection process:
- Visual Inspection – Housing, connectors, and pneumatic fittings checked for physical damage or wear.
- Functional Bench Test – Air pressure regulation, solenoid valve actuation, and filter integrity verified under simulated operating conditions.
- Traceability – Serial number and batch records documented for full supply-chain traceability.
- Packaging – Anti-static, moisture-barrier packaging with foam cushioning for safe international transit.
We source directly from ABB-authorized distributors and certified secondary-market suppliers. All units are accompanied by a test report upon request.
How to Source This Part
- Confirm Compatibility – Verify your IRC5 controller serial number and software version (RobotWare 5.x / 6.x) to ensure ACU-01 compatibility.
- Request a Quote – Email support@konmask.com with your PO requirements, quantity, and delivery destination.
- Place Order – Add to cart and check out online, or request a formal proforma invoice for B2B procurement.
- Shipping – DHL / FedEx / UPS express available worldwide. Export documentation (commercial invoice, packing list, COO) provided for customs clearance.
- After-Sales Support – 12-month warranty; technical support available via email or WhatsApp (+0086 19859288691).
Application-Specific FAQ
Q: Is 3HNA024871-001 a direct replacement for 3HNA013719-001?
A: Yes. ABB issued 3HNA024871-001 as the superseding part number for 3HNA013719-001. Both refer to the ACU-01 Air Control Unit and are functionally identical for IRC5 controllers.
Q: Can the ACU-01 be used on IRC5 Compact controllers?
A: The ACU-01 is primarily designed for the IRC5 standard (single/dual cabinet) platform. Compatibility with IRC5 Compact should be confirmed against your specific robot model documentation or by contacting our technical team.
Q: What air supply pressure is required?
A: ABB recommends a clean, dry compressed air supply at 0.5–0.7 MPa (5–7 bar) upstream of the ACU-01. A 5 μm particulate filter upstream is strongly advised.
Q: Do you provide installation support?
A: Yes. Our engineering team can provide wiring diagrams, installation guides, and remote commissioning support. Contact support@konmask.com for details.
Q: What is the lead time for bulk orders?
A: Standard stock orders ship within 1–3 business days. For bulk orders (>5 units), please contact us for lead time and volume pricing.
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Original Source: https://Konmask.com
Contact: support@konmask.com | +0086 19859288691
