ABB CI530 – Communication Interface Module | Advant Controller 450 Platform
The ABB CI530 is a dedicated communication interface module engineered for the Advant Controller 450 (AC450) distributed control platform. Designed to bridge field-level devices and supervisory systems, the CI530 enables deterministic, high-integrity data exchange across industrial process networks. It is a critical component in ABB’s Advant architecture, providing the communication backbone for continuous process industries including power generation, oil & gas, pulp & paper, and chemical processing.
Product Positioning: The CI530 targets control engineers and system integrators who require a proven, OEM-sourced communication module for AC450 expansions, retrofits, or spare-parts inventory. Its compatibility with the Advant Master Bus (MB300) and PROFIBUS DP makes it a versatile interface node in both legacy and hybrid automation architectures.
Complete Technical Specifications
| Manufacturer | ABB |
| Part Number | CI530 |
| Platform | Advant Controller 450 (AC450) |
| Module Type | Communication Interface Module |
| Supported Bus | Advant Master Bus (MB300) / PROFIBUS DP |
| Communication Standard | RS-485 differential signaling |
| Data Transfer Rate | Up to 1.5 Mbit/s (PROFIBUS DP) |
| Max. Node Address | 126 (PROFIBUS DP) |
| Supply Voltage | 24 V DC (via backplane) |
| Power Consumption | ≤ 5 W (typical) |
| Operating Temperature | 0 °C to +55 °C |
| Storage Temperature | -40 °C to +70 °C |
| Relative Humidity | 5 % to 95 % (non-condensing) |
| Dimensions (H × W × D) | Standard AC450 single-slot module |
| Weight | 1,440 g (with packaging) |
| Mounting | AC450 subrack, DIN rail compatible carrier |
| Protection Class | IP20 (module), IP54 (cabinet-mounted) |
| Certifications | CE, UL, cUL |
| MTBF | > 100,000 hours (per IEC 61709) |
Proven Application Environments
- Power Generation: Turbine control and boiler management systems using AC450 as the primary DCS node; CI530 handles inter-controller communication across distributed I/O racks.
- Oil & Gas: Upstream and midstream SCADA integration where PROFIBUS DP connects field transmitters, valve positioners, and motor control centers to the AC450 controller.
- Pulp & Paper: High-speed process loops requiring deterministic scan times; CI530 maintains cycle-consistent data exchange between AC450 and drive systems.
- Chemical Processing: Hazardous-area installations where the CI530 interfaces with Ex-certified PROFIBUS DP segment couplers for intrinsically safe field devices.
- Water & Wastewater: Remote pump station automation with AC450 controllers communicating via MB300 to central SCADA over fiber-optic PROFIBUS segments.
- Retrofit & Life Extension Projects: Replacement of failed CI530 units in existing AC450 installations to avoid full DCS migration costs.
Engineering Advantages
- Deterministic Latency: MB300 token-passing protocol guarantees bounded cycle times, critical for closed-loop process control.
- Hot-Swap Capable: Supports online module replacement in AC450 subracks with redundancy configurations, minimizing process downtime.
- Dual-Port Architecture: Simultaneous MB300 and PROFIBUS DP connectivity allows the CI530 to act as a transparent gateway without additional protocol converters.
- Diagnostic Transparency: Integrated LED status indicators and ABB Advant OCS diagnostic tools provide real-time fault isolation to the module level.
- Long-Term OEM Support: ABB maintains firmware and spare-parts availability for AC450 platform through extended lifecycle programs.
- EMC Hardened: Designed to IEC 61000-4 series immunity levels, suitable for high-noise industrial environments adjacent to variable-frequency drives and switchgear.
System Architecture & Signal Flow
In a typical AC450 installation, the CI530 occupies a dedicated slot in the AC450 subrack. The module interfaces directly with the AC450 processor module (PM511/PM510) via the internal backplane bus. On the field side, the CI530 presents a PROFIBUS DP master or slave port (configurable via ABB Advant Builder software) and an MB300 port for inter-controller peer communication.
Signal flow: Field Device (PROFIBUS DP Slave) → CI530 DP Port → AC450 Backplane → PM511 Processor → Control Application → MB300 Port → CI530 → Peer AC450 Controller / Supervisory OPC Server.
Segment topology supports up to 32 devices per segment without repeaters, extendable to 126 nodes with RS-485 repeaters or fiber-optic modems. Bus termination resistors must be enabled at both physical ends of each PROFIBUS segment.
Sourcing & Quality Verification
- OEM Traceability: All CI530 units sourced through verified ABB authorized distribution channels or directly from decommissioned ABB-maintained installations.
- Incoming Inspection: Each module undergoes visual inspection, label verification (part number, revision, date code), and functional power-on test prior to listing.
- Firmware Revision Check: Firmware version is documented and disclosed; units with obsolete firmware are updated where ABB tooling permits.
- Anti-Counterfeit Measures: PCB markings, ABB holographic labels, and connector condition are cross-referenced against ABB OEM reference units.
- Packaging: Shipped in ESD-safe anti-static bags with foam cushioning inside double-wall corrugated cartons.
- Warranty: 12-month replacement warranty against manufacturing defects and functional failure under normal operating conditions.
Procurement Process
- Submit RFQ: Email support@konmask.com with your required quantity, delivery timeline, and any revision-level preferences.
- Quotation & Lead Time: Receive a formal quotation within 1 business day including unit price, shipping options (DHL/FedEx/sea freight), and estimated delivery.
- Order Confirmation: Issue a Purchase Order referencing part number CI530. Pro-forma invoice issued for prepayment or net-terms accounts.
- Quality Documentation: Inspection report, photos of physical unit, and firmware version provided upon request before shipment.
- Shipment & Tracking: Units dispatched within 3–5 business days of payment confirmation. Real-time tracking number provided via email.
- After-Sales Support: Technical support available for installation guidance, ABB Advant Builder configuration, and warranty claims.
Technical FAQ
Q: Is the CI530 compatible with AC450 subracks of all vintages?
A: Yes. The CI530 is backward-compatible with all AC450 subrack generations. Verify the firmware revision matches your PM511/PM510 processor firmware level using ABB Advant Builder compatibility matrix.
Q: Can the CI530 operate as both a PROFIBUS DP master and slave simultaneously?
A: No. The DP port is configured as either master or slave via software parameter. MB300 and DP ports operate independently and concurrently.
Q: What ABB software is required to configure the CI530?
A: Configuration is performed using ABB Advant Builder (formerly Advant OCS Engineering Tool). The CI530 GSD file is required for PROFIBUS DP master configuration in third-party engineering tools.
Q: What is the maximum cable length for the PROFIBUS DP segment?
A: At 1.5 Mbit/s, maximum segment length is 200 m. At 93.75 kbit/s, maximum segment length extends to 1,200 m per IEC 61158-2.
Q: Do you provide a test report before shipment?
A: Yes. A functional test report including power-on status, LED diagnostics, and loopback communication test results is available upon request at no additional charge.
Q: Can you supply multiple units for a plant-wide spare-parts program?
A: Yes. Volume pricing is available for orders of 3+ units. Contact us for a blanket order arrangement with staggered delivery.
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