ABB CI801 (3BSE022366R1) – Fieldbus Communication Interface Module | AC800M Controller Platform
Engineering Background
The ABB CI801 is a dedicated fieldbus communication interface module engineered for the AC800M Modular Controller platform — ABB’s flagship DCS/PLC solution widely deployed in power generation, oil & gas, pulp & paper, and chemical processing industries. The CI801 enables seamless integration between the AC800M controller and PROFIBUS DP field devices, providing deterministic, high-speed process data exchange in demanding industrial environments.
Product Positioning
Designed for system integrators and process automation engineers who require a proven, OEM-sourced communication interface with full compatibility across the AC800M ecosystem. The CI801 (part number 3BSE022366R1) is a direct ABB factory component — not a third-party substitute — ensuring full firmware compatibility, diagnostic transparency, and long-term supportability within existing ABB 800xA and Symphony Plus architectures.
Complete Technical Specifications
| Manufacturer | ABB |
| Part Number | CI801 |
| Reference Number | 3BSE022366R1 |
| Module Type | Fieldbus Communication Interface Module |
| Compatible Platform | AC800M Modular Controller |
| Communication Protocol | PROFIBUS DP (IEC 61158 / EN 50170) |
| PROFIBUS Role | DP Master (Class 1) |
| Max DP Slaves | Up to 125 slave devices per segment |
| Baud Rate | 9.6 kbps – 12 Mbps (auto-detect) |
| Connector Type | 9-pin D-Sub (DB9) female |
| Backplane Interface | AC800M S800 I/O bus |
| Power Supply | Via controller backplane (no external supply required) |
| Operating Temperature | 0°C to +55°C |
| Storage Temperature | -40°C to +70°C |
| Relative Humidity | 5% to 95% (non-condensing) |
| Weight | Approx. 150 g |
| Certifications | CE, UL, cUL |
| Firmware | Managed via ABB Control Builder M |
Proven Application Environments
- Power Generation: Turbine control systems, boiler management, and auxiliary plant automation using AC800M + CI801 for PROFIBUS DP field device integration
- Oil & Gas: Upstream and downstream process control with SIL-rated field instruments communicating over PROFIBUS DP via CI801
- Pulp & Paper: High-availability continuous process lines where deterministic fieldbus communication is critical to production uptime
- Chemical Processing: Hazardous area installations with PROFIBUS DP-enabled transmitters, positioners, and motor drives
- Water & Wastewater: SCADA-integrated pump stations and treatment plants leveraging AC800M controller architecture
- Marine & Offshore: Vessel automation and platform control systems certified to marine standards
Engineering Advantages
- Native AC800M Integration: Plug-and-play installation on the AC800M backplane — no external gateway or converter required
- Full DP Master Class 1 Capability: Supports cyclic data exchange, acyclic parameter access (DPV1), and alarm handling
- Redundancy Support: Compatible with AC800M redundant controller configurations for high-availability architectures
- Diagnostic Transparency: Slave diagnostics accessible directly through ABB 800xA or Symphony Plus HMI layers
- Scalable Topology: Supports star, line, and tree PROFIBUS segment topologies with repeaters
- Long-Term Availability: ABB AC800M platform with extended lifecycle support — CI801 remains an active catalog item
System Architecture & Signal Flow
The CI801 mounts directly onto the AC800M controller module rack. The AC800M CPU communicates with the CI801 via the internal S800 I/O bus, which the CI801 translates into PROFIBUS DP protocol frames on the external DB9 fieldbus segment. Process data (inputs/outputs) is mapped cyclically between PROFIBUS DP slave devices and the AC800M application program variables. Configuration and parameterization are performed offline in ABB Control Builder M and downloaded to the controller — the CI801 requires no standalone configuration tool.
Signal Flow: AC800M CPU Application ↔ S800 Backplane Bus ↔ CI801 ↔ PROFIBUS DP Segment ↔ Field Devices (transmitters, drives, positioners, remote I/O)
Sourcing & Quality Verification
- All CI801 units sourced from verified industrial surplus channels, OEM decommissions, and authorized distributor overstock
- Each unit undergoes visual inspection for physical integrity, label verification (3BSE022366R1 part number confirmation), and connector condition check prior to listing
- Firmware version and hardware revision documented where available
- Units shipped in anti-static packaging with protective end caps on connectors
- Certificate of conformance available upon request for project documentation
- Lead time: typically in-stock for immediate dispatch; contact us to confirm current availability
Procurement Process
- Inquiry: Submit your requirement via the product page or email support@konmask.com with quantity, required delivery date, and project details
- Quotation: Receive a formal quotation within 1 business day including unit price, shipping options, and lead time confirmation
- Order Confirmation: Purchase order or online checkout accepted; proforma invoice issued for bank transfer payments
- Quality Check & Dispatch: Unit inspected, photographed, and packed; tracking number provided within 24 hours of payment clearance
- After-Sales Support: Technical assistance available for installation and commissioning queries post-delivery
Technical FAQ
Q: Is the CI801 compatible with AC800M firmware versions above 5.x?
A: The CI801 hardware is compatible across AC800M firmware generations. Verify the specific firmware compatibility matrix in ABB document 3BSE036351 (AC800M Hardware Unit Description) for your controller revision.
Q: Can the CI801 operate as a PROFIBUS DP slave?
A: No. The CI801 is a DP Master Class 1 module only. For slave functionality, refer to ABB CI840A or CI854A modules.
Q: What is the maximum cable length per PROFIBUS DP segment?
A: At 1.5 Mbps, maximum segment length is 200 m. At 93.75 kbps, up to 1200 m. Use repeaters to extend beyond single-segment limits.
Q: Does the CI801 support PROFIBUS PA?
A: No. CI801 is PROFIBUS DP only. PROFIBUS PA requires a DP/PA coupler or link device in the segment.
Q: Is a warranty provided?
A: Konmask provides a 90-day functional warranty on all verified surplus units. Extended warranty options available — contact us for details.
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