ABB 3HAC045827-001 Motor Unit – IRB 1200 Robot Series (SMB DSQC402 / 3HAC044515-001 / 3HAC045759-001)
When a motor unit fails on an ABB IRB 1200 robot arm, the entire production cell stops. Assembly lines freeze, welding stations go dark, and every minute of downtime translates directly into lost output and missed delivery windows. The ABB Motor Unit 3HAC045827-001 is the precision-engineered replacement that restores full axis motion, eliminates encoder drift, and gets your robot back to rated speed and repeatability — without compromising the tight tolerances your process demands.
Within the IRB 1200 series — ABB’s compact, high-speed robot platform designed for electronics assembly, small-parts handling, and laboratory automation — the 3HAC045827-001 motor unit governs critical axis actuation. Paired with the Serial Measurement Board (SMB) DSQC402 (3HAC044515-001) and the associated motor cable assembly 3HAC045759-001, this kit represents the complete motor-drive subsystem. The IRB 1200 is deployed across tens of thousands of cells worldwide, making genuine spare availability a strategic priority for maintenance teams in automotive, electronics, food & beverage, and pharmaceutical sectors.
Technical Specifications
- Part Number (Motor Unit): 3HAC045827-001
- Associated SMB Board: 3HAC044515-001 (DSQC402)
- Motor Cable Assembly: 3HAC045759-001
- Compatible Robot: ABB IRB 1200 Series
- Manufacturer: ABB Robotics
- Component Type: Servo Motor Unit / Axis Drive Assembly
- SMB Function: Serial Measurement Board — resolver signal processing & axis position feedback
- Condition: New / Refurbished (specify on inquiry)
- Weight: ~500 g
- Warranty: 12 months (subject to confirmation)
Key Features & Benefits
- OEM-Grade Precision: Manufactured to ABB’s original tolerances — ensures rated repeatability (±0.01 mm) is maintained after replacement.
- Complete Subsystem Kit: Motor unit, SMB DSQC402, and cable assembly sourced together to eliminate compatibility mismatches.
- Plug-and-Play Replacement: Direct drop-in for IRB 1200 axis positions — no mechanical modification required.
- Resolver-Based Feedback: SMB DSQC402 processes resolver signals for accurate absolute position data, critical for path accuracy.
- Reduced Downtime: Pre-tested units available for rapid dispatch — minimizing mean time to repair (MTTR).
- Traceability: Full part number traceability for MRO documentation and audit compliance.
Industry & Equipment Applications
- Electronics Manufacturing: PCB handling, component pick-and-place, soldering automation
- Automotive Assembly: Small-part fastening, quality inspection, sub-assembly lines
- Food & Beverage: Hygienic packaging, portioning, and palletizing cells
- Pharmaceutical & Laboratory: Sample handling, dispensing, and sterile-environment automation
- General Manufacturing: Machine tending, material handling, and collaborative robot cells
System Integration & Compatible Parts
The 3HAC045827-001 motor unit is designed to operate within the ABB IRC5 controller ecosystem. Key compatible and related components include:
- ABB DSQC402 / 3HAC044515-001 — Serial Measurement Board (SMB)
- ABB 3HAC045759-001 — Motor Cable Assembly
- ABB IRC5 Controller (single-cabinet and panel-mounted variants)
- ABB RobotWare 6.x — firmware compatibility confirmed
- ABB FlexPendant — for axis calibration post-replacement
Always verify the axis position and robot variant (IRB 1200-5/0.9 or IRB 1200-7/0.7) before ordering to confirm the correct motor unit specification.
Our Quality Assurance Process
- Source Verification: All units sourced from authorized ABB distributors or certified MRO channels.
- Incoming Inspection: Visual, dimensional, and electrical checks on every unit received.
- Functional Testing: Refurbished units undergo load and resolver signal testing before dispatch.
- Packaging: Anti-static, shock-resistant packaging with desiccant for international shipment.
- Documentation: Certificate of conformity and packing list provided with every order.
How to Order
- Submit your inquiry via the Contact / RFQ form on this page.
- Provide your robot serial number, axis position, and required quantity.
- Our technical team will confirm compatibility and provide a formal quotation within 24 hours.
- Upon PO confirmation, we arrange shipment via DHL / FedEx / UPS with full tracking.
- Post-delivery technical support available via email: support@konmask.com
Why Choose Konmask.com?
- 🔧 Industrial Automation Specialists: Focused exclusively on PLC, DCS, robot, and drive components.
- 🌍 Global B2B Supply: Serving MRO buyers, system integrators, and OEMs across 50+ countries.
- 📦 Fast Dispatch: In-stock items ship within 3–5 business days; urgent orders accommodated.
- ✅ Verified Sourcing: No counterfeit risk — every part traceable to authorized supply chains.
- 💬 Expert Pre-Sales Support: Engineers available to confirm compatibility before you commit.
- 📄 Full Documentation: CoC, test reports, and customs paperwork provided on request.
Frequently Asked Questions
Q: Is the 3HAC045827-001 compatible with both IRB 1200-5/0.9 and IRB 1200-7/0.7 variants?
A: Compatibility depends on the specific axis and robot variant. Please provide your robot serial number and we will confirm the exact part match before shipment.
Q: Do you supply new or refurbished units?
A: We supply both. New OEM units and professionally refurbished units (tested to OEM spec) are available. Please specify your preference in the RFQ.
Q: What is the lead time for this part?
A: In-stock units ship within 3–5 business days. For out-of-stock items, typical lead time is 2–4 weeks. Contact us for current availability.
Q: Can you supply the complete kit (3HAC045827-001 + 3HAC044515-001 + 3HAC045759-001)?
A: Yes. We recommend ordering the complete motor subsystem kit to ensure full compatibility and simplify your maintenance workflow.
Q: Do you provide technical support for installation?
A: Yes. Our engineering team can provide guidance on motor unit replacement procedures, SMB calibration, and IRC5 controller re-mastering via email or video call.
Q: What warranty do you offer?
A: We offer a 12-month warranty on new units and a 6-month warranty on refurbished units, covering manufacturing defects under normal operating conditions.
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Original Source: https://Konmask.com
Contact: support@konmask.com | +0086 19859288691
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