Palletizing & Material Handling Solution — ABB IRB460 Motor incl Pinion | IRB4602 / IRB6620 Series
Where This Product Is Used
The ABB servo motor with integrated pinion (Part Nos. 3HAC037163-003, 3HAC037192-003, 3HAC057980-004) is the OEM-specified drive component for ABB’s high-speed palletizing and heavy-payload robot families. Typical deployment environments include:
- End-of-line palletizing — food & beverage, FMCG, and e-commerce fulfillment centers running IRB460 cells at up to 2,190 cycles/hour
- Case packing & layer forming — carton, bag, and tray handling on IRB4602 lines
- Heavy-payload material handling — automotive body-in-white transfer and press-tending on IRB6620 platforms
- Collaborative manufacturing cells — mixed-model assembly where axis torque consistency is critical
- Cold-chain & cleanroom logistics — temperature-controlled warehouses and pharmaceutical packaging
Technical Specifications
| Attribute | Detail |
|---|---|
| Part Numbers | 3HAC037163-003 / 3HAC037192-003 / 3HAC057980-004 |
| Compatible Robots | ABB IRB460, IRB4602, IRB6620 |
| Component Type | Servo Motor incl. Pinion (axis drive unit) |
| Manufacturer | ABB Robotics |
| Series | IRB460 / IRB4602 / IRB6620 |
| Application Class | Palletizing, Material Handling, Heavy Payload |
| Condition | New / Refurbished OEM (specify on inquiry) |
| Weight (approx.) | 200 g (motor unit) |
| Shipping | Anti-static ESD packaging, export carton |
Why Engineers Specify This Model
- OEM pinion integration — factory-matched gear mesh eliminates backlash and reduces axis calibration time after replacement
- Cross-compatible across three robot platforms — one spare covers IRB460, IRB4602, and IRB6620, simplifying MRO inventory
- High cycle-rate durability — designed for the IRB460’s 2,190 cycles/hour palletizing duty cycle without thermal derating
- Plug-and-play with ABB IRC5 controller — no firmware modification required; motor parameters are pre-loaded in the SMB board
- Reduced downtime risk — stocking this unit cuts mean-time-to-repair (MTTR) for axis faults from days to hours
Complete System Bill of Materials
For a full axis rebuild or preventive maintenance kit on IRB460 / IRB4602 / IRB6620, engineers typically source:
- Motor incl. Pinion — 3HAC037163-003 / 3HAC037192-003 / 3HAC057980-004 (this item)
- Gearbox / Reducer Unit — contact us for compatible ABB part number
- Serial Measurement Board (SMB) — 3HAC031670-001 or equivalent
- Motor Cable Harness — axis-specific, IRC5 compatible
- Bearing Set — axis 1/2/3 per robot model
- Lubrication Kit — ABB-approved grease for gearbox replenishment
Contact our engineering team to build a complete BOM quote for your robot model and axis configuration.
Compliance & Industry Standards
- Manufactured to ABB Robotics OEM specifications
- Compatible with ISO 10218-1 industrial robot safety requirements
- Suitable for use in CE-marked robot cells (EU Machinery Directive 2006/42/EC)
- RoHS-compliant materials where applicable
- Export-controlled item — ECCN classification available on request
Quality Assurance & Sourcing
Konmask.com sources ABB robot components through authorized distribution channels and verified secondary-market suppliers. Every unit undergoes:
- Visual & dimensional inspection — pinion tooth profile, shaft runout, connector integrity
- Part number verification — label cross-check against ABB spare parts catalog
- Functional test report available for refurbished units on request
- Traceability documentation — batch records and supplier certificates of conformance
How to Source This Part
- Confirm your robot model (IRB460 / IRB4602 / IRB6620) and the specific axis requiring replacement
- Verify the part number on the motor label: 3HAC037163-003, 3HAC037192-003, or 3HAC057980-004
- Add to cart or contact us directly for volume pricing, lead time, and export documentation
- Request a Functional Test Report or Certificate of Conformance if required by your maintenance protocol
📧 support@konmask.com | 📞 +0086 19859288691
Application-Specific FAQ
Q: Is this motor compatible with both IRB460 and IRB6620?
A: Yes. The three part numbers listed cover axis-specific variants across IRB460, IRB4602, and IRB6620. Please confirm your axis number and robot model when ordering to ensure the correct variant is shipped.
Q: Can I install this motor without re-calibrating the robot?
A: The integrated pinion is factory-timed to OEM tolerances. However, ABB recommends performing a fine calibration (axis calibration routine via RobotStudio or FlexPendant) after any motor replacement to ensure positional accuracy.
Q: Do you supply new or refurbished units?
A: Both options are available. New OEM units are sourced from authorized channels. Refurbished units are tested and include a functional test report. Specify your preference at checkout or via inquiry.
Q: What is the typical lead time?
A: In-stock units ship within 1–3 business days. For out-of-stock items, lead time is typically 2–4 weeks depending on sourcing. Contact us for real-time availability.
Q: Can you supply the full axis rebuild kit?
A: Yes. We can compile a complete BOM including gearbox, SMB board, cables, and bearings. Contact our engineering team with your robot serial number for a tailored quote.
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Contact: support@konmask.com | +0086 19859288691
