Process Automation Solution – ABB PM153 3BSE003644R1 | Advant Controller Series
Where This Product Is Used
The ABB PM153 (Part No. 3BSE003644R1) is a central processor module from ABB’s Advant Controller 450 (AC450) platform — a proven DCS architecture widely deployed across continuous and batch process industries. This module is specified wherever engineers require deterministic scan-cycle execution, high-availability redundancy, and seamless integration with ABB’s Master Bus (MB300) and PROFIBUS networks.
Typical deployment environments include:
- Oil & Gas: Upstream wellhead control, midstream pipeline SCADA, and downstream refinery unit operations (CDU, HDS, FCC).
- Pulp & Paper: Digester control, bleach plant sequencing, and recovery boiler safety interlocks.
- Power Generation: Turbine governor backup, boiler combustion management, and balance-of-plant (BOP) automation.
- Chemical & Petrochemical: Reactor temperature/pressure loops, batch recipe execution, and SIL-rated ESD systems.
- Water & Wastewater: Pump station sequencing, dosing control, and SCADA remote I/O expansion.
- Metals & Mining: Furnace atmosphere control, conveyor interlocking, and ore-processing PID loops.
Technical Specifications
| Manufacturer | ABB |
| Part Number | PM153 |
| Reference Number | 3BSE003644R1 |
| Series / Platform | Advant Controller 450 (AC450) |
| Module Type | Central Processor Unit (CPU) / Controller Module |
| Communication Bus | Master Bus MB300; PROFIBUS DP/PA compatible |
| Programming Environment | ABB Master Pieces 200/1 (MP200/1); IEC 61131-3 function blocks |
| Redundancy Support | Hot-standby CPU redundancy (with PM153 pair) |
| Power Supply | 24 V DC (via backplane) |
| Operating Temperature | 0 °C to +55 °C |
| Storage Temperature | −40 °C to +70 °C |
| Humidity | 5–95 % RH, non-condensing |
| Weight | 340 g |
| Form Factor | Single-slot Advant rack module |
| Approvals | CE; UL listed (refer to ABB datasheet 3BSE003644) |
Why Engineers Specify This Model
- Proven AC450 Platform Longevity: The Advant Controller 450 has an installed base spanning 30+ years. The PM153 remains the preferred CPU for brownfield sites that cannot justify a full migration to System 800xA.
- Deterministic Scan Cycle: Fixed-priority task scheduling ensures loop execution times are predictable — critical for tight PID tuning in exothermic reactors and turbine controls.
- Hot-Standby Redundancy: Paired PM153 modules switch in <100 ms on fault detection, meeting IEC 61511 availability targets for SIL 1–2 applications.
- MB300 Native Integration: Direct backplane communication with S800 I/O clusters eliminates gateway latency and simplifies network topology.
- Backward Compatibility: Firmware-compatible with existing AC450 cabinets — no rack or wiring changes required for a like-for-like replacement.
- Lifecycle Spare Strategy: Stocking PM153 units is the lowest-risk approach to extending AC450 system life while a migration roadmap is developed.
Complete System Bill of Materials
The PM153 operates within an AC450 controller station. A typical redundant controller node includes:
- PM153 3BSE003644R1 — CPU Module (×2 for redundancy)
- SM810 3BSE008591R1 — Subrack / Backplane (9-slot or 19-slot)
- PM150 3BSE003644R1 — Power Supply Module
- CI522A 3BSE018283R1 — PROFIBUS DP Communication Interface
- CI532V02 3BSE003827R1 — MB300 Bus Interface Module
- AI810 3BSE008516R1 — Analog Input Module (8-ch, 4–20 mA)
- AO810 3BSE008522R1 — Analog Output Module (8-ch, 4–20 mA)
- DI810 3BSE008508R1 — Digital Input Module (24 V DC, 32-ch)
- DO810 3BSE008510R1 — Digital Output Module (24 V DC, 32-ch)
- TU810 3BSE013230R1 — Termination Unit (for S800 I/O)
Contact [email protected] for complete BOM pricing and availability on all line items.
Compliance & Industry Standards
- IEC 61131-3 — Programmable controller programming languages
- IEC 61511 / ISA-84 — Functional safety for process industry SIS (SIL 1–2 capable in redundant configuration)
- IEC 61158 / EN 50170 — PROFIBUS fieldbus standard
- CE Marking — EMC Directive 2014/30/EU; Low Voltage Directive 2014/35/EU
- UL 508 — Industrial Control Equipment (UL listed)
- RoHS 2011/65/EU — Restriction of hazardous substances (verify revision with ABB datasheet)
Quality Assurance & Sourcing
Konmask.com sources ABB Advant Controller modules through authorized distribution channels and vetted industrial surplus networks. Every PM153 unit offered undergoes the following before dispatch:
- Visual Inspection: PCB, connector pins, and front-panel indicators checked for physical damage, corrosion, or counterfeit markers.
- Firmware Version Verification: Firmware revision recorded and disclosed; compatibility with customer’s AC450 release confirmed on request.
- Functional Power-On Test: Module powered in a reference AC450 rack; self-diagnostics and LED status verified.
- ESD-Safe Packaging: Shipped in anti-static bags with foam cushioning and moisture-barrier outer carton.
- Documentation Package: ABB datasheet, test record, and certificate of conformance included on request.
How to Source This Part
To request a quote or confirm stock for the ABB PM153 3BSE003644R1:
- 📧 Email: [email protected]
- 📞 Phone / WhatsApp: +0086 19859288691
- 🌐 Website: https://konmask.com
Please provide your required quantity, delivery timeline, and destination country. We respond to all inquiries within 1 business day (Mon–Fri, UTC+8).
Application-Specific FAQ
Q: Can the PM153 replace an older PM150 or PM151 in an existing AC450 rack?
A: In most cases, yes — the PM153 is backward-compatible with earlier AC450 subrack generations. Firmware and hardware revision compatibility should be confirmed against your existing system’s release notes before installation.
Q: Is the PM153 suitable for SIL 2 safety applications?
A: The AC450 platform with redundant PM153 CPUs has been applied in SIL 1–2 ESD systems. A formal SIL assessment per IEC 61511 is required; contact ABB or a certified functional safety engineer for project-specific validation.
Q: What programming software is required?
A: ABB Master Pieces 200/1 (MP200/1) is the native engineering tool. Some sites also use ABB Control Builder M for hybrid AC450/800xA environments.
Q: Do you supply the PM153 with a warranty?
A: Yes. Konmask.com provides a 90-day tested-and-functional warranty on all surplus modules. New/factory-sealed units carry the original ABB warranty. Terms available on request.
Q: Can you supply a matched redundant pair (two PM153 units)?
A: Yes. We can supply matched firmware-revision pairs for hot-standby redundancy. Specify “redundant pair” when submitting your inquiry.
Q: What is the lead time?
A: In-stock units ship within 1–3 business days. For out-of-stock items, typical sourcing lead time is 2–4 weeks depending on global availability.
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Contact: [email protected] | +0086 19859288691
