ABB TC561V2 (3BSE022179R1) – High-Performance AC 800M Controller Module | Symphony Plus DCS Platform
Engineering Background
The ABB TC561V2, catalog number 3BSE022179R1, is a central processing unit (CPU) controller module designed for ABB’s AC 800M platform — the backbone of ABB’s Symphony Plus Distributed Control System (DCS). Engineered for mission-critical process automation in power generation, oil & gas, chemical, and pulp & paper industries, the TC561V2 delivers deterministic real-time control with high-availability architecture support.
Product Positioning
As a procurement engineer sourcing replacement or expansion modules for an existing AC 800M installation, the TC561V2 represents ABB’s mid-to-high tier controller offering within the PM800 series ecosystem. It is fully backward-compatible with existing AC 800M I/O modules, communication buses, and engineering tools (Control Builder M), making it the preferred choice for brownfield upgrades and greenfield DCS deployments alike.
Complete Technical Specifications
| Parameter | Specification |
|---|---|
| Part Number | TC561V2 |
| Catalog / Order Number | 3BSE022179R1 |
| Manufacturer | ABB Ltd. (Switzerland / Sweden) |
| Product Family | AC 800M Controller Series |
| Platform | Symphony Plus DCS |
| Module Type | CPU Controller Module |
| Processor | 32-bit RISC processor |
| Program Memory | Up to 32 MB Flash |
| Data Memory (RAM) | Up to 64 MB SDRAM |
| Communication Ports | 2× Ethernet (10/100 Mbps), 1× RS-232, 1× USB |
| Fieldbus Support | PROFIBUS DP, FOUNDATION Fieldbus, Modbus, IEC 61850 |
| Redundancy | Hot-standby CPU redundancy supported |
| Scan Cycle Time | Configurable; minimum ~1 ms |
| Operating Temperature | 0°C to +55°C |
| Storage Temperature | -40°C to +70°C |
| Relative Humidity | 5% to 95% (non-condensing) |
| Power Supply | 24 VDC (via backplane) |
| Power Consumption | Approx. 8 W (typical) |
| Dimensions (H×W×D) | Standard AC 800M module form factor |
| Weight | Approx. 1.0 kg |
| Protection Class | IP20 |
| Certifications | CE, UL, cUL, ATEX (zone 2 with appropriate enclosure) |
| Programming Standard | IEC 61131-3 (via Control Builder M) |
| Country of Origin | Sweden |
| HS Code | 8537.10 |
Proven Application Environments
- Power Generation: Turbine control, boiler management, and plant-wide DCS integration in coal, gas, and combined-cycle power plants.
- Oil & Gas: Upstream wellhead control, midstream pipeline SCADA, and downstream refinery process control.
- Chemical & Petrochemical: Batch and continuous process control with tight loop performance requirements.
- Pulp & Paper: Multi-drive coordination, quality control loops, and energy management systems.
- Water & Wastewater: Pump station automation, treatment plant control, and remote telemetry integration.
- Mining & Minerals: Conveyor systems, crusher control, and flotation cell management.
Engineering Advantages
- Hot-Standby Redundancy: Seamless bumpless transfer between primary and standby controllers — zero process interruption during failover.
- IEC 61131-3 Compliance: Supports all five standard PLC programming languages (LD, FBD, ST, IL, SFC) via ABB Control Builder M engineering tool.
- Scalable I/O Architecture: Supports local and remote I/O expansion via S800 I/O modules and CI8xx communication interfaces.
- Multi-Protocol Communication: Native support for PROFIBUS, Modbus TCP/RTU, OPC UA, and IEC 61850 — future-proof for digital substation integration.
- Deterministic Real-Time Control: Hard real-time OS ensures consistent scan cycle execution critical for safety-instrumented and high-speed control loops.
- Long Product Lifecycle: ABB’s commitment to 10+ year spare parts availability reduces lifecycle risk for long-term plant operations.
System Architecture & Signal Flow
The TC561V2 mounts in the AC 800M controller unit (e.g., TP830 or TP854 cabinet) and communicates with:
- Upstream: ABB System 800xA or Symphony Plus operator stations via Ethernet (OPC DA/UA, MMS).
- Lateral: Peer controllers via Controller Area Network (CAN) bus for coordinated multi-controller architectures.
- Downstream: S800 I/O modules via ModuleBus (optical or electrical), and field devices via CI840A (PROFIBUS DP) or CI873 (FOUNDATION Fieldbus) communication interfaces.
- Engineering: Control Builder M software connects via Ethernet for online/offline programming, diagnostics, and firmware updates.
Sourcing & Quality Verification
All ABB TC561V2 / 3BSE022179R1 modules supplied by Konmask.com undergo a rigorous incoming inspection process:
- ✅ Visual inspection: housing integrity, connector condition, label authenticity
- ✅ Firmware version verification against ABB release notes
- ✅ Functional power-on test with status LED verification
- ✅ Serial number traceability documentation provided on request
- ✅ Anti-static packaging with humidity indicator card
- ✅ 90-day warranty against manufacturing defects
We source from authorized ABB distribution channels and verified industrial surplus inventories. Counterfeit-free guarantee backed by our quality assurance protocol.
Procurement Process
- Submit RFQ: Contact us at support@konmask.com with your required quantity, delivery timeline, and destination port.
- Quotation: Receive a formal quotation with unit price, lead time, and shipping options within 24 business hours.
- Order Confirmation: Place order via our secure Shopify checkout or via bank transfer (T/T) for large orders.
- Quality Inspection: Module inspected and documented before dispatch.
- Shipping: DHL Express, FedEx, or sea freight — EXW Xiamen / CIF available. Export documentation (commercial invoice, packing list, CO) provided.
- After-Sales: Technical support available for installation and commissioning queries.
Technical FAQ
- Q: Is TC561V2 the same as 3BSE022179R1?
- A: Yes. TC561V2 is the ABB product type designation; 3BSE022179R1 is the full catalog/order number used for procurement. Both refer to the identical hardware module.
- Q: Is this module compatible with AC 800M V6.x firmware?
- A: The TC561V2 supports AC 800M firmware versions from V5.1 onward. Compatibility with specific V6.x releases depends on the hardware revision. Please confirm your Control Builder M version before ordering.
- Q: Can TC561V2 be used as a hot-standby redundant pair?
- A: Yes. Two TC561V2 modules can be configured as a redundant pair using ABB’s standard redundancy configuration in Control Builder M, with automatic bumpless switchover.
- Q: What I/O modules are compatible?
- A: All S800 I/O modules (AI810, AO810, DI810, DO810, etc.) connected via CI810B or CI820V1 ModuleBus interfaces are compatible. Remote I/O via PROFIBUS DP (CI840A) is also supported.
- Q: Do you provide a test report or certificate of conformance?
- A: Yes. A functional test report and certificate of conformance are available upon request for orders of 2+ units.
- Q: What is the lead time?
- A: In-stock units ship within 3–5 business days. For large quantity orders, lead time is 2–4 weeks depending on availability.
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