Allen-Bradley 2198-S160-ERS3 Single-Axis Servo Drive Module – Kinetix 5700 Series
When a servo axis goes offline on a high-speed packaging line, a robotic welding cell, or a precision CNC machining center, production does not simply slow down — it stops entirely. Every minute of unplanned downtime translates directly into scrapped product, missed delivery windows, and escalating maintenance costs. The Allen-Bradley 2198-S160-ERS3 is the single-axis servo drive module engineered to eliminate that risk, delivering the precise torque, speed, and position control that modern automated machinery demands without compromise.
Within the Kinetix 5700 servo drive family — Rockwell Automation’s flagship multi-axis motion platform — the 2198-S160-ERS3 occupies the high-power single-axis tier, rated at 160 A continuous output current. It is designed for demanding servo applications where a dedicated axis drive is required rather than a shared DC-bus multi-axis configuration. Globally, the Kinetix 5700 series is deployed across automotive assembly, semiconductor fabrication, food and beverage processing, and logistics automation, making the 2198-S160-ERS3 one of the most sought-after replacement and expansion modules in the industrial automation market.
Technical Specifications
- Manufacturer: Allen-Bradley (Rockwell Automation)
- Part Number / SKU: 2198-S160-ERS3
- Series: Kinetix 5700
- Drive Type: Single-Axis Servo Drive Module
- Continuous Output Current: 160 A
- Communication Interface: EtherNet/IP (ERS3 designation)
- DC Bus Architecture: Shared DC bus compatible within Kinetix 5700 system
- Controller Compatibility: Rockwell Automation ControlLogix / CompactLogix with Logix 5000 motion instructions
- Feedback Support: Multi-turn absolute encoder, single-turn absolute encoder, incremental encoder (motor-dependent)
- Safety: Integrated Safe Torque-Off (STO) — SIL 2 / PLd capable
- Mounting: Panel mount, DIN rail compatible within Kinetix 5700 system frame
- Weight: Approx. 200 g (module only)
- Compliance: CE, UL, cUL
Note: Specifications above are based on published Rockwell Automation documentation. Always verify against the official product bulletin (2198-UM002) for your specific application requirements.
Key Features & Benefits
- High-Current Single-Axis Architecture: 160 A continuous rating supports large-frame servo motors in heavy-duty applications without the complexity of multi-axis bus sharing.
- EtherNet/IP Connectivity (ERS3): Native EtherNet/IP integration enables seamless communication with Studio 5000 Logix Designer, supporting CIP Motion for deterministic, high-bandwidth motion control.
- Integrated Safe Torque-Off (STO): Hardware-level safety function meets SIL 2 / PLd requirements, reducing the need for external safety contactors and simplifying machine safety architecture.
- Shared DC Bus Compatibility: Operates within the Kinetix 5700 shared DC bus system, enabling regenerative energy sharing between axes and reducing overall power consumption.
- Plug-and-Play with Rockwell Ecosystem: Auto-configuration via Studio 5000 and Add-On Profiles (AOPs) dramatically reduces commissioning time.
- Compact, Modular Design: Standardized form factor integrates directly into existing Kinetix 5700 system frames, simplifying spare parts management and field replacement.
- Advanced Diagnostics: Real-time fault logging and predictive maintenance data accessible via Logix Designer and FactoryTalk software suite.
Industry & Equipment Applications
- Automotive Manufacturing: Robotic welding positioners, transfer press lines, engine assembly torque stations
- Packaging & Labeling: High-speed case packers, form-fill-seal machines, rotary indexing tables
- Semiconductor & Electronics: Wafer handling robots, PCB drilling and routing machines, pick-and-place systems
- Food & Beverage Processing: Servo-driven filling lines, slicing and portioning equipment, conveyor synchronization
- Logistics & Warehousing: Automated storage and retrieval systems (AS/RS), sortation conveyors, palletizing robots
- CNC Machining: Multi-axis machining centers requiring high-torque, high-precision axis control
- Printing & Converting: Web tension control, register control, die-cutting servo axes
System Integration & Compatible Parts
The 2198-S160-ERS3 is designed to operate within the broader Rockwell Automation Kinetix 5700 ecosystem. Typical compatible components include:
- DC Bus Power Supply: 2198-Pxxx series (e.g., 2198-P031, 2198-P070, 2198-P141)
- Regenerative Bus Supply: 2198-RPxxx series for energy recovery applications
- Servo Motors: Allen-Bradley MPL, MPM, MPAR, MPAS series (ERS3-compatible feedback)
- Controllers: ControlLogix 5580 (1756-L8x), CompactLogix 5380 (5069-L3x)
- Communication Modules: 1756-EN2T, 1756-EN3TR for EtherNet/IP network infrastructure
- Cables & Connectors: 2090-series motor power and feedback cables
Contact our technical team at [email protected] for system compatibility verification before ordering.
Our Quality Assurance Process
At Konmask.com, every Allen-Bradley module we supply undergoes a rigorous multi-stage quality verification process before shipment:
- Source Verification: All units are sourced from authorized distributors or directly from Rockwell Automation-certified supply chains. We do not deal in counterfeit or unverified grey-market components.
- Visual & Physical Inspection: Each module is inspected for label authenticity, housing integrity, connector condition, and firmware version consistency.
- Documentation Check: Original packaging, serial number traceability, and certificate of conformance (CoC) are verified where available.
- Functional Testing: Where applicable, modules undergo bench-level power-on and communication testing prior to dispatch.
- Secure Packaging: Anti-static packaging with shock-absorbing materials ensures safe transit for sensitive electronic components.
How to Order
- Submit an Inquiry: Use the contact form on this page or email [email protected] with your required quantity and delivery timeline.
- Receive a Quote: Our team will respond within 1 business day with pricing, lead time, and availability confirmation.
- Order Confirmation: Upon agreement, we issue a proforma invoice. Payment terms are discussed based on order volume and customer history.
- Shipment & Tracking: Orders are dispatched via DHL, FedEx, or UPS Express with full tracking. Export documentation (commercial invoice, packing list) is provided for international shipments.
- After-Sales Support: Our technical team remains available post-delivery for integration questions and warranty claims.
📞 Phone / WhatsApp: +0086 19859288691
📧 Email: [email protected]
Why Choose Konmask.com?
- Industrial Automation Specialists: We focus exclusively on PLC, DCS, servo drives, and industrial control components — not a generalist electronics reseller.
- Global Supply Network: Access to both new and certified-refurbished Allen-Bradley inventory from verified international supply chains.
- Technical Expertise: Our team includes engineers with hands-on experience in Rockwell Automation system integration, ensuring accurate product matching for your application.
- Fast Response: Inquiries answered within 1 business day. Urgent requirements accommodated with priority sourcing.
- Transparent Transactions: Clear documentation, traceable sourcing, and honest lead-time communication — no surprises.
- Export-Ready: Experienced in international trade compliance, export documentation, and cross-border logistics to Asia, Europe, Middle East, and the Americas.
Frequently Asked Questions
Q: Is the 2198-S160-ERS3 compatible with older Kinetix 5700 firmware versions?
A: Firmware compatibility depends on your controller and Studio 5000 version. We recommend verifying against Rockwell Automation’s compatibility matrix or contacting our technical team before ordering.
Q: Can this module replace a 2198-D032-ERS3 or other Kinetix 5700 multi-axis module?
A: The 2198-S160-ERS3 is a single-axis module and is not a direct drop-in replacement for multi-axis (D-series) modules. System architecture changes may be required. Please consult our engineers.
Q: Do you supply new or refurbished units?
A: We supply both new-in-box and certified-refurbished units depending on availability. The condition is clearly stated in your quotation. All refurbished units pass our QA process.
Q: What is the typical lead time?
A: In-stock units ship within 3–5 business days. For sourced units, lead time is typically 2–4 weeks. Urgent requirements can often be expedited — contact us to discuss.
Q: Can you provide a certificate of conformance or test report?
A: Yes, documentation is provided upon request and subject to availability from the supply chain. Please specify your documentation requirements when submitting your inquiry.
Q: Do you accept returns?
A: Returns are accepted within 30 days for unused, unopened units in original packaging. Please review our returns policy or contact support for details.
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Contact: [email protected] | +0086 19859288691
