Allen-Bradley 440R-N23132 – Availability Monitoring Safety Relay | Guardmaster Series
Engineering Background
The Allen-Bradley 440R-N23132 is part of Rockwell Automation’s Guardmaster safety relay platform, engineered to meet the stringent demands of industrial machine safety systems. Availability monitoring safety relays are critical in applications where the continuous presence or absence of a signal must be verified to maintain a safe machine state — preventing unexpected startup and protecting personnel from hazardous energy.
Product Positioning
Designed for procurement engineers and system integrators specifying safety-rated monitoring circuits in compliance with ISO 13849-1 and IEC 62061, the 440R-N23132 delivers reliable availability monitoring in a compact DIN-rail form factor. It is the preferred choice for OEMs and end-users requiring certified safety performance without complex programming overhead.
Complete Technical Specifications
| Part Number | 440R-N23132 |
| Brand / Manufacturer | Allen-Bradley (Rockwell Automation) |
| Series | Guardmaster Safety Relay |
| Function | Availability Monitoring Safety Relay |
| Supply Voltage | 24V DC |
| Safety Category | Up to Category 4 / PLe (ISO 13849-1) |
| SIL Rating | SIL 3 (IEC 62061) |
| Output Contacts | 2 x Safety (N.O.) + 1 x Auxiliary (N.C.) |
| Input Channels | Dual-channel monitoring |
| Response Time | ≤ 20 ms |
| Mounting | 35 mm DIN Rail |
| Housing Width | 22.5 mm |
| Operating Temperature | -10°C to +55°C |
| Protection Rating | IP20 (terminal area) |
| Certifications | UL, CE, TÜV |
| Weight | approx. 200 g |
| Country of Origin | USA / Global Manufacturing |
Proven Application Environments
- Machine Tool & Robotics: Monitoring availability of safety-rated signals from light curtains, safety mats, and two-hand controls to prevent unexpected machine startup.
- Automotive Assembly Lines: Continuous availability verification of interlocked guard doors and perimeter fencing in high-throughput production cells.
- Packaging & Material Handling: Ensuring conveyor and palletizer safety circuits remain energized and available during normal operation cycles.
- Press & Stamping Equipment: Dual-channel monitoring of operator presence detection devices in high-force applications.
- Process Industry: Integration into safety instrumented systems (SIS) requiring certified relay output stages for final control elements.
Engineering Advantages
- Certified Safety Performance: TÜV-certified to PLe / Category 4 and SIL 3 — the highest achievable safety integrity levels for relay-based solutions.
- Compact 22.5 mm Width: Space-efficient design reduces control panel footprint without compromising safety architecture.
- Dual-Channel Input Monitoring: Detects single-fault conditions and prevents dangerous failure modes through redundant input evaluation.
- Fast Response Time (≤ 20 ms): Meets the timing requirements of high-speed safety applications and dynamic risk assessments.
- Plug-and-Play Integration: Compatible with the broader Guardmaster ecosystem including MSR, SI, and DI series modules for scalable safety architectures.
- LED Diagnostics: On-board status indicators for power, output state, and fault conditions — reducing commissioning and troubleshooting time.
System Architecture & Signal Flow
The 440R-N23132 operates on a dual-channel availability monitoring principle:
- Input Stage: Dual-channel inputs continuously monitor the presence of a valid safety signal (e.g., from an E-stop, gate switch, or safety sensor). Both channels must be simultaneously active for the relay to remain energized.
- Logic Evaluation: Internal cross-monitoring circuitry evaluates channel consistency. Any discrepancy or loss of signal triggers an immediate de-energization of safety outputs.
- Output Stage: Two N.O. safety contacts open within ≤ 20 ms of a fault or signal loss, interrupting the downstream machine control circuit. The N.C. auxiliary contact simultaneously closes to signal the PLC or HMI.
- Manual / Automatic Reset: Configurable reset mode (manual or automatic) determines restart behavior after a fault condition is cleared — critical for risk assessment compliance.
Sourcing & Quality Verification
Konmask.com sources the Allen-Bradley 440R-N23132 through authorized distribution channels and verified industrial surplus networks. Every unit undergoes the following verification process before dispatch:
- Visual inspection for label authenticity, date codes, and housing integrity
- Functional continuity check on all output contacts
- Cross-reference of serial number against Rockwell Automation product databases where applicable
- Anti-static packaging with humidity indicator cards for long-term storage protection
Counterfeit risk is actively managed. If you require a Certificate of Conformance (CoC) or third-party inspection report, please contact our technical team prior to order placement.
Procurement Process
- Submit RFQ: Contact support@konmask.com or call +0086 19859288691 with your required quantity, delivery timeline, and any certification requirements.
- Quotation & Lead Time: Our team will confirm stock availability, pricing (volume discounts available for orders ≥ 5 units), and estimated delivery within 1 business day.
- Order Confirmation: Purchase order accepted via email. Proforma invoice issued for prepayment or net terms (qualified accounts).
- Inspection & Dispatch: Units are inspected, photographed, and packed. Tracking information provided within 24 hours of shipment.
- After-Sales Support: Technical support available for installation, wiring diagram review, and compatibility verification with your existing safety architecture.
Technical FAQ
Q: What is the difference between availability monitoring and standard E-stop monitoring?
A: Availability monitoring verifies that a safety signal is continuously present (energized) during normal machine operation — the relay trips if the signal disappears unexpectedly. Standard E-stop monitoring detects the deliberate actuation of an emergency stop device. The 440R-N23132 is specifically designed for the former application.
Q: Can the 440R-N23132 be used in a Safety PLC architecture?
A: Yes. The relay’s N.O. safety outputs can be wired into the safety I/O of a GuardLogix or other safety-rated PLC. The auxiliary N.C. output provides feedback to the standard PLC for diagnostic monitoring.
Q: What is the maximum cable length for the monitored input circuit?
A: Rockwell Automation recommends keeping monitored input wiring under 50 m to minimize capacitive leakage effects. For longer runs, consult the 440R series wiring guidelines or contact our engineering team.
Q: Is manual reset mandatory for PLe applications?
A: For Category 3/4 and PLd/PLe applications, manual reset is typically required by ISO 13849-1 to prevent automatic restart after a safety function has been triggered. Verify your specific risk assessment requirements with your safety engineer.
Q: Do you offer volume pricing for MRO or OEM procurement?
A: Yes. Volume discounts are available for orders of 5+ units. Contact support@konmask.com for a tailored quotation.
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Contact: support@konmask.com | +0086 19859288691
