B&R 8V1016.00-2 – 16A ACOPOS Servo Drive | ACOPOS Series Platform
Engineering Background
The B&R ACOPOS series represents one of the most advanced servo drive platforms in industrial automation, engineered for high-dynamic motion control in demanding manufacturing environments. The 8V1016.00-2 is a single-axis servo drive module within the ACOPOS family, designed to deliver precise torque, velocity, and position control for synchronous and asynchronous servo motors.
Product Positioning
Targeted at OEM machine builders, system integrators, and MRO procurement engineers requiring a drop-in replacement or new-build component for B&R ACOPOS-based motion systems. The 8V1016.00-2 is the preferred choice where 16A continuous output current, compact DIN-rail form factor, and native POWERLINK integration are required.
Complete Technical Specifications
| Part Number | 8V1016.00-2 |
| Series | ACOPOS |
| Manufacturer | B&R Industrial Automation GmbH |
| Drive Type | Single-Axis Servo Drive |
| Continuous Output Current | 16 A |
| Peak Output Current | 32 A (200% for 5 s) |
| Supply Voltage | 3 × 200–480 V AC, 50/60 Hz |
| DC Bus Voltage | 270–680 V DC |
| Control Interface | POWERLINK (Ethernet-based real-time fieldbus) |
| Encoder Interface | EnDat 2.1/2.2, Resolver, Incremental TTL/HTL |
| Switching Frequency | 5 / 10 / 20 kHz (configurable) |
| Protection Class | IP20 |
| Ambient Temperature | 0 °C to +45 °C (operating); −25 °C to +55 °C (storage) |
| Humidity | 5–85% RH, non-condensing |
| Mounting | DIN rail / panel mount |
| Weight | 2.6 kg |
| Certifications | CE, UL, cUL |
| Firmware Compatibility | Automation Studio 4.x and above |
Proven Application Environments
- Packaging Machinery – High-speed pick-and-place, form-fill-seal, and cartoning lines requiring sub-millisecond synchronization.
- Printing & Converting – Register control and tension management in web-fed printing presses.
- Semiconductor & Electronics Assembly – Ultra-precise positioning for SMT placement and wafer handling.
- Robotics & Handling – Multi-axis coordinated motion in SCARA, delta, and gantry robot architectures.
- CNC Machine Tools – Feed axis and spindle control in milling, turning, and grinding centers.
- Textile & Winding – Tension-controlled winding with real-time torque feedback.
Engineering Advantages
- Native POWERLINK Integration – Deterministic Ethernet communication with cycle times down to 400 µs, eliminating jitter in multi-axis synchronization.
- Integrated Safety (STO/SLS) – Built-in Safe Torque Off (STO) and Safe Limited Speed (SLS) functions compliant with IEC 62061 / ISO 13849-1 PLe Cat.3.
- Auto-Tuning & Adaptive Control – B&R Automation Studio auto-tuning wizard reduces commissioning time by up to 60% versus manual parameter entry.
- Regenerative Energy Handling – Shared DC bus architecture allows braking energy to be redistributed across axes, reducing energy consumption.
- Compact Footprint – Slim 55 mm width enables high-density multi-axis cabinet layouts.
- Hot-Swap Capability – Module replacement without full system shutdown minimizes production downtime.
System Architecture & Signal Flow
The 8V1016.00-2 operates within the ACOPOS modular architecture:
- Power Supply Module (8B0P…) → Rectifies AC mains to shared DC bus (270–680 V DC).
- 8V1016.00-2 Servo Drive → Receives DC bus power; executes current/velocity/position control loops at up to 20 kHz.
- POWERLINK Network → Cyclic setpoint commands (position, velocity, torque) from B&R PLC (X20 / X90 series) via RJ45 daisy-chain.
- Encoder Feedback → EnDat 2.2 absolute encoder provides single-cable power + feedback to motor.
- Safety Channel → Hardwired STO input (24 V DC) or openSAFETY over POWERLINK for integrated functional safety.
Sourcing & Quality Verification
- Origin: Sourced from authorized B&R distribution channels and verified OEM surplus inventory.
- Inspection Protocol: Each unit undergoes visual inspection, label authenticity verification, and functional power-on test prior to shipment.
- Warranty: 12-month Konmask warranty covering manufacturing defects and verified functional failures.
- Counterfeit Prevention: Holographic OEM labels, serial number cross-referencing with B&R production records where available.
- Packaging: Anti-static ESD bag + foam-lined carton; humidity indicator card included for long-haul freight.
Procurement Process
- Inquiry – Submit RFQ via product page or email [email protected] with quantity and required delivery date.
- Quotation – Formal quotation with unit price, lead time, and shipping options issued within 1 business day.
- Order Confirmation – Purchase order accepted via email or Shopify checkout. Proforma invoice available for T/T wire transfer.
- Quality Check & Dispatch – Pre-shipment inspection completed; tracking number provided within 24–48 hours of payment clearance.
- Delivery – DHL Express / FedEx International Priority standard; sea freight available for bulk orders ≥ 10 units.
- After-Sales Support – Technical commissioning assistance available via email or WhatsApp: +0086 19859288691.
Technical FAQ
Q: Is the 8V1016.00-2 compatible with third-party servo motors?
A: The drive supports standard encoder interfaces (EnDat, Resolver, TTL/HTL incremental). However, full auto-tuning and safety functions are optimized for B&R 8LS / 8MS series motors. Third-party motors require manual parameter configuration in Automation Studio.
Q: Can this drive operate as a standalone unit without a B&R PLC?
A: No. The 8V1016.00-2 requires a POWERLINK master (B&R X20 or X90 PLC) for cyclic setpoint communication. It does not support standalone operation or alternative fieldbuses (PROFIBUS, EtherCAT) natively.
Q: What is the minimum Automation Studio version required?
A: Automation Studio 4.2 or higher is required. AS 4.9+ is recommended for access to the latest ACOPOS firmware features and safety function blocks.
Q: Is STO wiring required even if functional safety is not used?
A: Yes. The STO input must be energized (24 V DC) for the drive to enable. If functional safety is not required, bridge the STO terminals with a permanent 24 V supply — do not leave them floating.
Q: What is the lead time for out-of-stock units?
A: Typical lead time for sourced units is 3–7 business days domestically; 7–14 business days for international procurement. Contact us for urgent requirements.
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