BAUMER HOG10DN1024I Incremental Encoder | Replacement, Equivalent & Selection Guide
The BAUMER HOG10DN1024I is a robust blind hollow shaft incremental encoder from the HOG 10 series, delivering 1024 pulses per revolution (PPR) with push-pull output. Designed for demanding industrial motion control and positioning applications, it is a preferred choice for engineers specifying reliable feedback devices in servo drives, conveyor systems, and packaging machinery. This page provides full technical specifications, compatible replacement models, and a structured selection guide to help you source the right encoder with confidence.
Technical Specifications
- Manufacturer: BAUMER
- Series: HOG 10
- Part Number / SKU: HOG10DN1024I
- Encoder Type: Incremental, Blind Hollow Shaft
- Resolution: 1024 PPR (Pulses Per Revolution)
- Output Signal: Push-Pull (HTL)
- Supply Voltage: 10–30 V DC
- Max. Shaft Speed: 6000 RPM (mechanical)
- Operating Temperature: −20 °C to +85 °C
- Protection Rating: IP65 (standard)
- Connection: Radial cable or connector (DN variant)
- Weight: Approx. 1600 g (with mounting hardware)
- Compliance: CE, RoHS
Compatible Replacement & Equivalent Models
When the HOG10DN1024I is unavailable or discontinued, the following models offer functional equivalence or direct drop-in replacement potential. Always verify shaft bore, PPR, voltage, and output type before substituting.
- BAUMER HOG10DN1024I — Original OEM (this listing)
- BAUMER HOG10DN512I — Same series, 512 PPR; suitable when lower resolution is acceptable
- BAUMER HOG10DN2048I — Higher resolution variant (2048 PPR) for precision applications
- Hengstler RI58-O/1024ER.72RF — Industry-standard hollow shaft, 1024 PPR, HTL output; widely used as cross-brand replacement
- Sick DFS60B-BDEK01024 — Compact hollow shaft, 1024 PPR, push-pull; compatible in many servo feedback loops
- Kübler 8.5820.1222.1024 — Heavy-duty hollow shaft encoder, 1024 PPR; suitable for high-vibration environments
- Omron E6C2-CWZ6C 1024P/R — Solid shaft alternative; requires coupling adapter for hollow shaft applications
Note: Konmask.com supplies genuine BAUMER HOG10DN1024I units. Contact us to confirm cross-compatibility for your specific application.
Why Choose the Original Model
- Guaranteed OEM Accuracy: Factory-calibrated 1024 PPR ensures consistent positioning feedback without recalibration
- Blind Hollow Shaft Design: Direct shaft mounting eliminates coupling misalignment errors and reduces installation time
- Wide Voltage Range (10–30 V DC): Compatible with both 12 V and 24 V industrial control systems without additional signal conditioning
- Push-Pull HTL Output: Long cable runs up to 100 m without signal degradation — ideal for large machine footprints
- IP65 Sealing: Dust-tight and jet-water resistant; suitable for washdown and outdoor-adjacent environments
- Proven HOG 10 Platform: Thousands of units deployed globally in servo, conveyor, and printing applications
Typical Applications
- Servo motor speed and position feedback in CNC machining centers
- Conveyor belt speed monitoring in logistics and material handling
- Packaging machinery — film feed, label registration, and cut-to-length control
- Printing press web tension and registration control
- Crane and hoist positioning systems
- Textile machinery — winding and unwinding tension control
- Elevator and escalator drive feedback
System Compatibility
The HOG10DN1024I is compatible with the following control platforms when configured for HTL/push-pull input:
- Siemens SINAMICS S120 / S210 — via SMC20 or SMC30 encoder evaluation module
- ABB ACS880 / ACS580 — HTL encoder interface card (MTAC-01)
- Schneider Electric Altivar 71 / 320 — VW3A3401 encoder card
- Yaskawa Sigma-7 / GA700 — PG-B3 or PG-X3 option card
- Beckhoff EL5101 / EL5151 — Incremental encoder terminal, HTL mode
- Mitsubishi FR-A800 Series — FR-A8AP encoder option
Selection Guide
Use the following criteria to confirm the HOG10DN1024I is the correct model for your application:
- Step 1 – Shaft Bore: Confirm your motor or drive shaft diameter matches the HOG10DN1024I bore specification. Blind hollow shaft models are non-through; shaft must not protrude beyond encoder depth.
- Step 2 – Resolution (PPR): 1024 PPR is standard for most servo and conveyor applications. If your controller requires 512 or 2048 PPR, select the corresponding HOG 10 variant.
- Step 3 – Output Type: Verify your PLC or drive input card accepts HTL (push-pull, 10–30 V). For TTL/RS-422 systems, specify the HOG10DN1024L variant.
- Step 4 – Supply Voltage: Confirm 10–30 V DC supply is available at the encoder location.
- Step 5 – Connection Style: DN suffix = radial connector. Specify cable length and connector type when ordering.
- Step 6 – Environment: IP65 is standard. For washdown or submersion, request IP67 or IP69K variants.
Quality Assurance & Sourcing
- All BAUMER encoders supplied by Konmask.com are genuine OEM units sourced through authorized distribution channels
- Each unit undergoes incoming inspection: visual check, PPR verification, and output signal test
- Traceability documentation (batch number, date code) available on request
- RoHS and CE compliance certificates provided with shipment
- Warranty: 12 months from date of shipment against manufacturing defects
How to Order
- Part Number: HOG10DN1024I
- Brand: BAUMER
- Lead Time: In-stock units ship within 3–5 business days; ex-stock orders confirmed at inquiry
- Minimum Order: 1 unit
- Packaging: Original BAUMER retail packaging with datasheet
- Contact: [email protected] | +0086 19859288691
- Request a quote for volume pricing (>5 units)
Replacement & Compatibility FAQ
Q: Can I replace HOG10DN1024I with HOG10DN1024L?
A: Only if your drive input card supports TTL/RS-422 (5 V). The “L” suffix denotes TTL output; the “I” suffix denotes HTL/push-pull. Mixing output types without signal conversion will damage the input card.
Q: Is the HOG10DN1024I a through-hollow or blind hollow shaft encoder?
A: Blind hollow shaft — the shaft does not pass through the encoder. Ensure your shaft length does not exceed the encoder’s internal depth.
Q: What is the maximum cable run length?
A: With HTL push-pull output and 24 V supply, cable runs up to 100 m are achievable using shielded twisted-pair cable (min. 0.5 mm²).
Q: Can Hengstler RI58-O/1024ER replace the HOG10DN1024I directly?
A: In most cases yes — both are blind hollow shaft, 1024 PPR, HTL output. Verify shaft bore diameter and mounting flange dimensions before substituting.
Q: Do you supply BAUMER HOG 10 series encoders with custom PPR?
A: Yes. BAUMER offers factory-configured PPR options. Contact us with your exact requirement.
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Contact: [email protected] | +0086 19859288691
