High-Power Servo Motion Solution — BECKHOFF AX2010 AX2010-S61000-520 | AX2000 Series
Where This Product Is Used
The BECKHOFF AX2010-S61000-520 is a 7 kVA, three-phase servo drive engineered for demanding motion-control applications across industrial automation. Typical deployment environments include:
- CNC Machining Centers — Provides precise multi-axis torque and velocity control for milling, turning, and grinding spindles requiring high dynamic response.
- Packaging & Form-Fill-Seal Machines — Synchronizes servo axes at high cycle rates to maintain registration accuracy on film, foil, and carton lines.
- Printing & Converting Equipment — Delivers tight speed regulation for web-tension control and register mark tracking on offset and flexographic presses.
- Robotics & Gantry Systems — Drives high-inertia servo motors in Cartesian and SCARA robots where smooth acceleration profiles are critical.
- Semiconductor & Electronics Assembly — Supports ultra-precise positioning stages in pick-and-place, wire bonding, and wafer-handling equipment.
- Plastics Injection Molding — Controls clamping and injection axes with repeatable force profiles to reduce cycle time and scrap rate.
- Test & Dynamometer Rigs — Used as a regenerative load drive in motor test benches requiring four-quadrant operation.
Technical Specifications
| Parameter | Value |
|---|---|
| Manufacturer | BECKHOFF Automation |
| Part Number | AX2010-S61000-520 |
| Series | AX2000 Digital Servo Drive |
| Continuous Output Power | 7 kVA |
| Supply Voltage | 3 × 230 V AC – 480 V AC, 50/60 Hz |
| Output Current (Continuous) | Refer to AX2010 datasheet (typically 10 A RMS) |
| Output Current (Peak) | Refer to AX2010 datasheet (typically 20 A peak) |
| Control Interface | SERCOS II / Lightbus / Analog ±10 V (suffix-dependent) |
| Feedback Supported | Resolver, EnDat 2.1/2.2, SinCos, Hiperface |
| Braking Resistor | Internal + external option |
| Protection Class | IP20 (panel-mount) |
| Ambient Temperature | 0 °C to +45 °C (operating) |
| Weight | 7.6 kg |
| Cooling | Forced air (integrated fan) |
| Certifications | CE, UL (see compliance section) |
Why Engineers Specify This Model
- Wide Voltage Tolerance (230–480 V AC) — A single drive SKU covers both 230 V and 480 V plant supplies, simplifying global machine variants and spare-parts inventory.
- Native TwinCAT Integration — The AX2000 series is natively supported by BECKHOFF TwinCAT NC/PTP and TwinCAT NC I, enabling single-environment commissioning without third-party motion software.
- High Dynamic Stiffness — Current-loop bandwidth exceeding 1 kHz delivers the torque response required for rigid-body machining and high-speed pick-and-place.
- Multi-Feedback Compatibility — Supports resolver, EnDat, SinCos, and Hiperface encoders, allowing motor substitution without drive replacement.
- Regenerative Energy Handling — Internal braking chopper with external resistor option manages deceleration energy in high-inertia or vertical-axis applications.
- Compact Panel Footprint — Slim bookshelf form factor reduces cabinet width in multi-axis configurations compared to equivalent-power competitors.
- Proven Field Reliability — AX2000 series has an established installed base in automotive, semiconductor, and packaging OEM platforms worldwide.
Complete System Bill of Materials
A fully operational servo axis based on the AX2010-S61000-520 typically requires the following components:
- AX2010-S61000-520 — Servo Drive (this unit)
- BECKHOFF AX2090-PS60-0230 or AX2090-PS60-0480 — Power Supply / Mains Filter Module
- Compatible AM2xxx / AM3xxx Series Servo Motor (matched by continuous torque and feedback type)
- Motor Power Cable — shielded, rated for servo duty (e.g., ZK4500-xxxx)
- Feedback Cable — EnDat or resolver, matched to motor connector (e.g., ZK4510-xxxx)
- 24 V DC Control Supply — for drive logic and I/O
- External Braking Resistor — AX2090-BW80 or equivalent (for high-inertia / vertical axes)
- TwinCAT NC Runtime License — TF5000 or TF5100 for CNC applications
- EtherCAT / SERCOS Master — CX or IPC-based controller with appropriate fieldbus card
Contact Konmask for complete BOM assistance and cross-reference to your existing motor and controller platform.
Compliance & Industry Standards
- CE Marking — Compliant with EU Low Voltage Directive (2014/35/EU) and EMC Directive (2014/30/EU).
- UL Listing — Listed for use in North American industrial control panels per UL 508C (Power Conversion Equipment).
- RoHS — Manufactured in compliance with EU RoHS Directive 2011/65/EU (restriction of hazardous substances).
- IEC 61800-3 — Meets requirements for adjustable-speed electrical power drive systems, EMC category C2/C3.
- IEC 61800-5-1 — Safety requirements for adjustable-speed electrical power drive systems.
- EN ISO 13849 / IEC 62061 — Safe Torque Off (STO) function available via S-option suffix for machinery safety compliance.
Quality Assurance & Sourcing
Konmask.com sources the AX2010-S61000-520 through verified industrial distribution and OEM decommission channels. Every unit offered is subject to the following quality process:
- Visual & Mechanical Inspection — Enclosure integrity, connector condition, label legibility, and fan operation checked on receipt.
- Firmware Version Logging — Drive firmware version recorded and disclosed; downgrade/upgrade support available on request.
- Functional Power-On Test — Unit powered and self-diagnostic cycle confirmed prior to dispatch where test equipment is available.
- Traceability — Serial number and source channel documented for each unit; available to buyer on request.
- Packaging — Anti-static bag, foam-lined carton, and moisture-barrier wrap for international shipment.
Units are offered as tested surplus or new-in-box (clearly stated in listing). Condition is disclosed transparently — no refurbished units are sold as new.
How to Source This Part
- Add to Cart — Click “Add to Cart” above. Stock is limited; availability is confirmed at checkout.
- Request a Quote — For quantities ≥ 2 units, OEM pricing, or lead-time commitments, email [email protected] with your project details.
- Cross-Reference Check — If you are unsure whether this drive matches your motor or controller, send your existing BOM or nameplate photos and our engineers will verify compatibility.
- Export & Customs — We support HTS classification, commercial invoice preparation, and EXW / CIF Incoterms for international buyers. HS code available on request.
- Lead Time — In-stock units ship within 2 business days. Out-of-stock units: contact us for sourcing lead time (typically 2–6 weeks).
Application-Specific FAQ
Q: Is the AX2010-S61000-520 compatible with TwinCAT 3?
A: Yes. The AX2000 series is supported under TwinCAT 3 NC/PTP (TF5000) via the AX2000 drive configuration object. BECKHOFF provides the required XML device description files.
Q: What servo motors are compatible with this drive?
A: The AX2010 is designed for BECKHOFF AM2xxx and AM3xxx series motors. It can also drive third-party motors with resolver or EnDat feedback, provided the motor’s continuous current and back-EMF are within drive ratings. Contact us for a compatibility check.
Q: Can this drive operate on a 208 V supply?
A: The rated input range is 230–480 V AC (3-phase). A 208 V supply is below the minimum rated voltage and may cause undervoltage faults or reduced output capacity. A step-up transformer is recommended for 208 V installations.
Q: Does this unit include the Safe Torque Off (STO) safety function?
A: The “-S61000-520” suffix indicates a specific option configuration. STO availability depends on the S-option code. Please contact Konmask to confirm the STO status of the specific unit in stock.
Q: What is the warranty on this unit?
A: Konmask offers a 90-day functional warranty on tested surplus units and a 12-month warranty on new-in-box units. Warranty terms are provided with each order confirmation.
Q: Can you provide a datasheet or wiring diagram?
A: Yes. Email [email protected] with your order number or inquiry reference and we will supply the official BECKHOFF documentation.
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