ComAp InteliGen IG-NTC HW v1.3-TO – Advanced Gen-Set Controller | InteliGen Platform
Engineering Background: The InteliGen platform is ComAp’s flagship solution for generator set management, developed to address the demanding requirements of mission-critical power applications. The IG-NTC (Network Topology Controller) variant is engineered for installations where multiple gen-sets must operate in coordinated parallel or island-mode configurations. Hardware version 1.3-TO represents a mature, field-proven revision with enhanced I/O handling and communication stability.
Product Positioning: The ComAp IG-NTC HW v1.3-TO sits at the intersection of advanced protection logic, flexible communication architecture, and robust gen-set automation. It is the preferred specification for data centers, industrial plants, marine vessels, and utility-grade standby systems where reliability, synchronization accuracy, and remote supervisory control are non-negotiable requirements.
Complete Technical Specifications
| Manufacturer | ComAp a.s. (Czech Republic) |
| Model | InteliGen IG-NTC |
| Hardware Version | 1.3-TO |
| Product Family | InteliGen Platform |
| Controller Type | Gen-Set / Genset Automation Controller |
| Operating Mode | AMF (Automatic Mains Failure), Manual, Parallel to Mains, Island Parallel |
| Generator Voltage Input | Up to 690 V AC (3-phase) |
| Mains Voltage Input | Up to 690 V AC (3-phase) |
| Frequency Range | 45–65 Hz |
| Current Measurement | Via external CTs (5 A secondary) |
| Digital Inputs | 12 configurable binary inputs |
| Digital Outputs | 8 relay outputs |
| Analog Inputs | 4 analog inputs (configurable) |
| Communication Ports | RS-232, RS-485, CAN bus, Ethernet (optional module) |
| Display | Backlit LCD with keypad |
| Supply Voltage | 8–36 V DC (battery-backed) |
| Operating Temperature | -20°C to +70°C |
| Protection Rating | IP65 (front panel) |
| Mounting | Panel cut-out, DIN rail compatible |
| Weight | Approx. 300 g |
| Certifications | CE, UL (application-dependent) |
Proven Application Environments
The IG-NTC HW v1.3-TO has been deployed across a wide spectrum of critical power infrastructure:
- Data Centers & Colocation Facilities: AMF and load-sharing control for N+1 and 2N generator configurations, ensuring sub-10-second transfer times and zero unplanned downtime.
- Industrial Manufacturing Plants: Continuous prime power management for process lines where utility interruption causes significant production loss.
- Hospitals & Healthcare Facilities: Life-safety standby power systems compliant with IEC 60364 and NFPA 110 requirements.
- Marine & Offshore Platforms: Genset paralleling on vessels and offshore rigs where vibration resistance and compact form factor are critical.
- Telecom Base Stations: Remote AMF control with SCADA integration via RS-485 Modbus for unmanned sites.
- Mining & Heavy Industry: Robust operation in high-dust, high-vibration environments with extended temperature range.
- Commercial Real Estate: Multi-genset synchronization for large building complexes with utility paralleling capability.
Engineering Advantages
- Multi-Unit Paralleling: Native CAN bus architecture supports synchronization of up to 32 gen-sets without external synchronizing relays, reducing panel complexity and wiring cost.
- Flexible AMF Logic: Configurable mains failure detection thresholds (voltage, frequency, phase sequence) with programmable transfer delays to match utility requirements.
- Engine Protection Suite: Integrated monitoring of oil pressure, coolant temperature, fuel level, battery voltage, and speed with configurable alarm/shutdown thresholds.
- SCADA-Ready Communication: RS-485 Modbus RTU and optional Ethernet Modbus TCP allow seamless integration with plant DCS, BMS, or SCADA platforms.
- ComAp PC Suite Compatibility: Full parameter configuration, event log download, and firmware updates via InteliConfig software — no proprietary hardware dongle required.
- Field-Proven HW v1.3-TO Revision: Incorporates hardware improvements addressing early-revision I/O noise susceptibility, making it the preferred replacement for HW v1.0–v1.2 installations.
- Battery-Backed Operation: Wide-range DC supply (8–36 V) ensures controller remains operational during deep battery discharge scenarios common in remote standby sites.
System Architecture & Signal Flow
The IG-NTC operates as the central intelligence node in a gen-set control panel. The typical signal flow is as follows:
- Mains Monitoring: Three-phase voltage and frequency are continuously sampled. On detection of mains failure (per configured thresholds), the AMF sequence initiates.
- Engine Start Sequence: The controller issues a start command to the engine ECU or starter relay, monitors crank/run feedback, and enforces configurable start attempts and warm-up timers.
- Voltage & Frequency Stabilization: Generator output is monitored; the controller waits for stable V/Hz within tolerance before issuing a breaker close command.
- Load Transfer: The generator breaker closes (and mains breaker opens in open-transition, or synchronization occurs in closed-transition mode).
- Parallel Operation (Multi-Unit): Via CAN bus, multiple IG-NTC units share load data and execute droop or isochronous load sharing algorithms.
- Mains Return & Retransfer: On mains restoration, the controller executes a configurable retransfer sequence with cool-down timer before shutting down the engine.
- Event Logging & Alarm Annunciation: All events, alarms, and shutdowns are time-stamped and stored in non-volatile memory, accessible via front panel or PC Suite.
Sourcing & Quality Verification
Konmask.com sources the ComAp IG-NTC HW v1.3-TO exclusively through verified industrial automation distributors and authorized channel partners. Every unit undergoes the following verification protocol before dispatch:
- Visual inspection for physical damage, label integrity, and hardware revision marking
- Firmware version confirmation against ComAp release notes
- Power-on functional test: display initialization, I/O self-test, communication port response
- Serial number traceability check against supplier documentation
- Anti-static packaging with humidity indicator card for international shipment
Counterfeit risk is mitigated through direct supplier relationships and batch-level documentation. Certificate of conformity available on request.
Procurement Process
- Submit Inquiry: Contact support@konmask.com or call +0086 19859288691 with your required quantity and delivery timeline.
- Quotation & Lead Time: We respond within 1 business day with pricing, stock status, and estimated delivery.
- Order Confirmation: Purchase order accepted via email. Proforma invoice issued for prepayment or net-terms accounts.
- Quality Check & Dispatch: Unit passes pre-shipment inspection. Shipped via DHL Express, FedEx, or freight forwarder per customer preference.
- Documentation Package: Packing list, commercial invoice, certificate of conformity, and test record included with every shipment.
- After-Sales Support: Technical assistance available for installation, commissioning, and parameter configuration queries.
Technical FAQ
Q: Is the IG-NTC HW v1.3-TO compatible with ComAp InteliConfig software?
A: Yes. InteliConfig (all versions supporting InteliGen firmware 2.x and above) is fully compatible. Parameter upload/download and event log retrieval are supported via RS-232 or USB-RS232 adapter.
Q: Can this controller handle closed-transition (make-before-break) transfer to mains?
A: Yes, with appropriate configuration and a synchronizing module. The IG-NTC supports both open-transition and closed-transition (soft transfer) modes when the synchronization check relay output is wired correctly.
Q: What is the maximum number of gen-sets that can be paralleled on a single CAN bus network?
A: The InteliGen CAN bus architecture supports up to 32 controllers per network segment, suitable for large data center or industrial plant configurations.
Q: Is Modbus TCP supported natively or does it require an expansion module?
A: The base IG-NTC unit supports Modbus RTU over RS-485 natively. Modbus TCP over Ethernet requires the optional IB-NT (Internet Bridge) communication module.
Q: What is the difference between HW v1.3-TO and earlier hardware revisions?
A: HW v1.3-TO incorporates revised analog input filtering circuitry and improved EMC shielding on the I/O connector block, addressing noise-induced false alarms reported in v1.0–v1.2 field installations. It is the recommended replacement revision for all legacy IG-NTC deployments.
Q: Can Konmask supply the matching InteliGen expansion modules (IL-NT, IM-NT)?
A: Yes. Contact us with your full BOM and we will source the complete module set from the same verified supply chain.
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Contact: support@konmask.com | +0086 19859288691
