Machine Control & Discrete Automation Solution – GE IC200MDD845D | VersaMax Micro Series
Where This Product Is Used
The GE IC200MDD845D is a 28-point mixed DC input/output module designed for the GE VersaMax Micro PLC platform. It is widely deployed across industries that demand compact, reliable discrete I/O expansion:
- Packaging Machinery – Controlling conveyor drives, reject gates, and sensor arrays on high-speed packaging lines.
- Material Handling – Managing solenoid valves, proximity sensors, and actuator feedback on palletizers and sortation systems.
- Automotive Assembly – Interfacing with tooling stations, end-of-line testers, and safety interlocks on body-in-white lines.
- Food & Beverage Processing – Coordinating fill-level sensors, pump control, and CIP valve sequencing in hygienic environments.
- Water & Wastewater Treatment – Monitoring pump run/fault status and controlling valve actuators at remote lift stations.
- Building Automation & HVAC – Integrating damper controls, fan starters, and occupancy sensors in BMS panels.
Technical Specifications
| Attribute | Value |
|---|---|
| Part Number | IC200MDD845D |
| Series | VersaMax Micro |
| Manufacturer | GE (now Emerson / GE Vernova) |
| Module Type | Mixed DC Input / DC Output |
| Total I/O Points | 28 (16 Inputs + 12 Outputs) |
| Input Voltage | 24 VDC |
| Input Type | Positive Logic (Sink/Source) |
| Output Type | Transistor (Source), 24 VDC |
| Output Current per Point | 0.5 A |
| Total Output Current | 4 A max per common |
| Backplane Compatibility | VersaMax Micro CPU / Expansion |
| Operating Temperature | 0 °C to 55 °C |
| Weight | 2700 g (shipping) |
| Form Factor | Compact DIN-rail mountable |
Why Engineers Specify This Model
- High I/O Density – 28 points in a compact footprint reduces panel space and wiring complexity versus discrete relay modules.
- Transistor Outputs – Fast switching (no mechanical wear) suits high-cycle applications such as solenoid valves and stepper pulse outputs.
- Sink/Source Input Flexibility – Compatible with both NPN and PNP field sensors without rewiring.
- Native VersaMax Micro Integration – Plug-and-play expansion with no additional configuration hardware required.
- Proven Field Reliability – Widely installed base across OEM machine builders and system integrators globally.
- Cost-Effective Expansion – Lower per-point cost compared to modular rack-based I/O for small-to-mid machine footprints.
Complete System Bill of Materials
For a complete VersaMax Micro control system, engineers typically pair the IC200MDD845D with:
- IC200UDR005 – VersaMax Micro CPU, 23-point DC I/O (base controller)
- IC200PWR002 – 24 VDC Power Supply for VersaMax Micro
- IC200CBL001 – Expansion Cable for Micro I/O modules
- IC200ACC001 – DIN Rail Mounting Kit
- IC200USB001 – USB Programming Cable (for Proficy Machine Edition)
- Proficy Machine Edition – GE PLC programming software (Logic Developer)
Compliance & Industry Standards
- CE Marked – Compliant with EU Low Voltage and EMC Directives
- UL Listed – UL 508 Industrial Control Equipment
- RoHS Compliant – Restriction of Hazardous Substances
- IEC 61131-2 – Programmable Controllers: Equipment Requirements and Tests
- NEMA / IEC enclosure compatible when panel-mounted
Quality Assurance & Sourcing
At Konmask.com, every GE IC200MDD845D unit is subject to our multi-point quality process:
- ✔ Visual inspection for physical damage, bent pins, and label integrity
- ✔ Functional power-on verification prior to shipment
- ✔ Sourced from authorized distributors and verified surplus channels
- ✔ Anti-static packaging with humidity indicator cards
- ✔ Traceable lot documentation available on request
We specialize in hard-to-find and obsolete GE VersaMax components, maintaining stock for MRO and emergency replacement scenarios.
How to Source This Part
Ready to order or need a quote? Here’s how to proceed:
- Add to Cart – Immediate checkout for in-stock units.
- Request a Quote – Email support@konmask.com for volume pricing or lead-time confirmation.
- Expedited Shipping – DHL / FedEx international express available. Typical dispatch within 1–2 business days.
- OEM / System Integrator Accounts – Contact us for net-30 terms and dedicated account management.
Application-Specific FAQ
Q: Is the IC200MDD845D compatible with the IC200UDR005 CPU?
A: Yes. The IC200MDD845D connects directly to the VersaMax Micro expansion port using the IC200CBL001 cable, fully supported by Proficy Machine Edition.
Q: Can I use both NPN and PNP sensors on the inputs?
A: Yes. The 24 VDC inputs support both sink (NPN) and source (PNP) wiring configurations without hardware modification.
Q: What is the maximum number of IC200MDD845D modules I can add to one CPU?
A: The VersaMax Micro platform supports up to 4 expansion modules per CPU, subject to total I/O point limits defined in the CPU datasheet.
Q: Is this module still in production?
A: The IC200MDD845D has reached end-of-life from GE/Emerson. Konmask.com maintains verified surplus stock to support ongoing MRO and replacement needs.
Q: Do you provide a warranty?
A: Yes. All units carry a 90-day functional warranty. Extended warranty options are available — contact us for details.
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