Industrial Redundancy Solution – GE IC695CRH039 | PACSystems RX3i Series
Where This Product Is Used
The GE IC695CRH039 is a hot-standby CPU redundancy module engineered for mission-critical industrial automation environments where unplanned downtime is unacceptable. Typical deployment scenarios include:
- Oil & Gas Processing Plants – Pipeline SCADA systems, compressor station control, and wellhead automation requiring continuous 24/7 operation.
- Power Generation & Utilities – Turbine control, substation automation, and grid-tie protection systems where a single controller failure can trigger cascading outages.
- Water & Wastewater Treatment – Pump station control and chemical dosing systems mandating high-availability PLC architectures per IEC 61511.
- Pharmaceutical & Food Manufacturing – FDA-regulated batch processes and CIP/SIP systems where controller switchover must be bumpless and audit-traceable.
- Automotive Assembly Lines – Body-in-white welding cells and paint-shop conveyors where line stoppages carry six-figure-per-hour cost penalties.
- Chemical & Petrochemical Facilities – Reactor control and safety-instrumented systems (SIS) requiring redundant logic execution.
Technical Specifications
| Parameter | Value |
|---|---|
| Part Number | IC695CRH039 |
| Series | PACSystems RX3i |
| Module Type | CPU Redundancy Module (Hot-Standby) |
| User Memory | 64 MB |
| Programming Standard | IEC 61131-3 (LD, FBD, ST, IL, SFC) |
| Redundancy Type | Hot-Standby (Bumpless Switchover) |
| Backplane Interface | RX3i Universal Backplane |
| Communication Ports | Ethernet (SRTP, Modbus TCP, EtherNet/IP) |
| Operating Temperature | 0 °C to 60 °C |
| Storage Temperature | -40 °C to 85 °C |
| Relative Humidity | 5% to 95% (non-condensing) |
| Power Consumption | Refer to GE PACSystems RX3i System Manual |
| Weight | 1,300 g (approx.) |
| Form Factor | Single-slot RX3i module |
| Firmware | Upgradeable via Proficy Machine Edition |
Why Engineers Specify This Model
- Bumpless Hot-Standby Switchover – The IC695CRH039 synchronizes primary and secondary CPUs in real time. Upon primary failure, the secondary assumes control in <10 ms with zero process disruption.
- 64 MB User Memory – Accommodates large, complex ladder/FBD programs, extensive data logging, and recipe management without memory constraints.
- Native EtherNet/IP & Modbus TCP – Eliminates the need for separate communication modules in most topologies, reducing BOM cost and panel footprint.
- IEC 61131-3 Multi-Language Support – Engineers can mix Ladder Diagram, Function Block Diagram, and Structured Text within a single project, maximizing code reuse.
- Proficy Machine Edition Integration – Full online editing, live variable monitoring, and firmware updates without taking the system offline.
- Proven RX3i Ecosystem – Drop-in compatible with the broad GE PACSystems RX3i I/O and communication module library, protecting existing capital investment.
Complete System Bill of Materials
A typical IC695CRH039 redundant controller system requires the following components:
- IC695CRH039 × 2 – Primary + Secondary CPU Redundancy Modules
- IC695PSD040 / IC695PSA040 – RX3i Power Supply (DC or AC input)
- IC695CHS016 / IC695CHS012 – RX3i Universal Backplane (16-slot or 12-slot)
- IC695ETM001 – Ethernet Transmitter Module (if additional Ethernet ports required)
- IC695RMX128 – Redundancy Memory Xchange Module (fiber-optic sync link)
- IC694MDL754 / IC694MDL655 – Digital Output / Input Modules
- IC695ALG600 / IC695ALG616 – Analog Input / Output Modules
- Proficy Machine Edition Software License – Programming & configuration IDE
Contact Konmask.com for complete system quotations and compatibility verification.
Compliance & Industry Standards
- IEC 61131-3 – Programmable Controller Programming Languages
- IEC 61511 – Functional Safety for Process Industry (SIL-capable architecture)
- UL 508 – Industrial Control Equipment
- CE Marking – EMC Directive 2014/30/EU & Low Voltage Directive 2014/35/EU
- RoHS Compliant – Restriction of Hazardous Substances
- ATEX / IECEx – Consult GE documentation for hazardous-area installation requirements
Quality Assurance & Sourcing
Konmask.com sources the GE IC695CRH039 through verified industrial automation distributors and authorized channel partners. Every unit undergoes the following quality process before shipment:
- Visual inspection for physical damage, label integrity, and connector condition.
- Firmware version verification against GE release notes.
- Anti-static packaging with humidity indicator cards for long-haul shipping.
- Certificate of conformance (CoC) available upon request.
- Traceability documentation retained for a minimum of 5 years.
How to Source This Part
- Add to Cart – Click the purchase button above to place an order directly.
- Request a Quote – For volume orders (>5 units) or project-based procurement, email support@konmask.com for a formal quotation within 24 hours.
- Lead Time – In-stock units ship within 1–3 business days. Ex-stock lead time for bulk orders is 5–10 business days.
- Global Shipping – DHL Express, FedEx International Priority, and UPS Worldwide available. Export documentation (commercial invoice, packing list, EAR99 classification) provided.
- Payment – T/T (Wire Transfer), PayPal, and major credit cards accepted. Net-30 terms available for qualified accounts.
Application-Specific FAQ
Q: Can the IC695CRH039 replace an IC695CPU320 in an existing RX3i rack?
A: The IC695CRH039 is a redundancy-specific CPU module and requires a paired redundancy configuration. It is not a direct drop-in replacement for a standalone IC695CPU320. A system redesign with dual backplanes and RMX modules is required.
Q: What is the maximum switchover time in a hot-standby configuration?
A: GE specifies bumpless switchover with typical transfer times under 10 ms, ensuring most process control loops experience no detectable disturbance.
Q: Is Proficy Machine Edition required for programming?
A: Yes. The IC695CRH039 is programmed exclusively via GE Proficy Machine Edition (PME). PME supports all IEC 61131-3 languages and provides online editing capabilities.
Q: Does this module support EtherNet/IP Class 1 (I/O) connections?
A: Yes. The RX3i CPU supports EtherNet/IP adapter and scanner functionality, enabling direct integration with Allen-Bradley I/O and third-party EtherNet/IP devices.
Q: What warranty applies to this product?
A: Konmask.com provides a 90-day functional warranty on all modules. Extended warranty and repair services are available — contact support for details.
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