Horner HE-XE105UD – All-in-One OCS Operator Interface | XL Series HMI+PLC Platform
Engineering Background: The Horner APG XL Series OCS (Operator Control Station) integrates a full-featured HMI touchscreen, programmable logic controller (PLC), I/O, and communications into a single compact panel-mount unit. Designed for demanding industrial environments, the XL Series eliminates the need for separate HMI and PLC hardware, reducing panel footprint, wiring complexity, and total system cost.
Product Positioning: The HE-XE105UD is a mid-range XL Series OCS targeting machine builders, OEMs, and system integrators who require a reliable, all-in-one control solution for standalone machines or distributed control architectures. It is widely deployed in material handling, packaging, water/wastewater, HVAC, and process automation applications.
Complete Technical Specifications
- Part Number / SKU: HE-XE105UD
- Series / Platform: XL Series OCS (Operator Control Station)
- Manufacturer: Horner APG, LLC (Indianapolis, IN, USA)
- Display: 3.5″ TFT Color Touchscreen, 320 × 240 (QVGA) resolution
- Processor: 32-bit RISC CPU
- User Memory: 512 KB application memory; 512 KB data logging memory
- Onboard I/O: 12 DC inputs (24 VDC), 12 DC outputs (transistor), 2 analog inputs (0–10 V / 4–20 mA), 1 analog output (0–10 V)
- Communications: RS-232 (MJ1), RS-485 (MJ2), CAN (CANopen / DeviceNet), Ethernet 10/100 Mbps (RJ-45)
- Programming Software: Cscape (IEC 61131-3: Ladder, Function Block, Structured Text)
- Power Supply: 24 VDC nominal (18–30 VDC range)
- Power Consumption: ≤ 10 W typical
- Operating Temperature: 0 °C to +50 °C
- Storage Temperature: −20 °C to +70 °C
- Humidity: 5–95% RH, non-condensing
- Protection Rating: IP65 (front panel)
- Mounting: Panel cutout mount
- Dimensions (HWD): Approx. 144 × 192 × 65 mm (refer to datasheet for exact cutout)
- Weight: Approx. 380 g
- Certifications: UL Listed, CE Marked, RoHS Compliant
- MicroSD Slot: Yes (data logging, recipe storage, firmware update)
Proven Application Environments
- Packaging machinery and conveyor control
- Water and wastewater treatment plant automation
- HVAC and building management systems
- Material handling and palletizing equipment
- Pump station monitoring and control
- Agricultural and irrigation control systems
- OEM machine control panels requiring compact HMI+PLC integration
Engineering Advantages
- All-in-One Architecture: Eliminates separate HMI + PLC + I/O modules — reduces BOM cost and panel space by up to 40%.
- IEC 61131-3 Compliance: Cscape programming environment supports Ladder Diagram, Function Block Diagram, and Structured Text for maximum engineering flexibility.
- Multi-Protocol Communications: Native RS-232, RS-485, CAN, and Ethernet ports enable seamless integration with PLCs, drives, sensors, and SCADA systems.
- IP65 Front Panel: Suitable for wash-down and dusty industrial environments without additional enclosure protection.
- MicroSD Data Logging: On-board recipe management and historical data logging without external hardware.
- Cscape Remote Access: Supports remote programming and monitoring via Ethernet, reducing on-site service visits.
System Architecture & Signal Flow
The HE-XE105UD operates as a unified control node. The onboard 32-bit CPU simultaneously executes the PLC scan cycle and HMI screen rendering. Field signals enter via the onboard I/O terminals (digital and analog). The CAN port supports distributed I/O expansion using Horner SmartStix or third-party CANopen devices. Ethernet enables SCADA/MES connectivity via Modbus TCP, EtherNet/IP, or proprietary Cscape protocols. The MicroSD slot provides non-volatile storage for recipes, data logs, and firmware images. All configuration and programming is performed through the Cscape software suite via USB or Ethernet.
Sourcing & Quality Verification
- Source: Konmask.com sources HE-XE105UD units from authorized distribution channels and verified surplus inventories.
- Inspection: Each unit undergoes visual inspection, label verification, and functional power-on testing prior to shipment.
- Authenticity: All units carry original Horner APG labeling, serial numbers, and date codes. Counterfeit-free guarantee.
- Condition: New (factory-sealed) or Refurbished (tested, cleaned, re-certified) — specified at time of order.
- Warranty: 12-month Konmask operational warranty on all shipped units.
Procurement Process
- Submit RFQ or place order directly via Konmask.com product page.
- Receive order confirmation and lead-time estimate within 1 business day.
- Unit inspected, tested, and packaged with anti-static protection.
- Shipped via DHL / FedEx / SF Express with full tracking and insurance.
- Post-delivery technical support available via email or WhatsApp.
Technical FAQ
Q: Is the HE-XE105UD compatible with Cscape 9.x?
A: Yes. The HE-XE105UD is fully supported by Cscape 9.x and later. Always use the latest Cscape version for full feature support.
Q: Can the onboard I/O be expanded?
A: Yes. Additional I/O can be added via the CAN port using Horner SmartStix modules or compatible CANopen I/O devices.
Q: What communication protocols are supported natively?
A: Modbus RTU (RS-232/485), Modbus TCP (Ethernet), CANopen, DeviceNet, EtherNet/IP (adapter), and proprietary Cscape protocols.
Q: Is a replacement display or touchscreen available?
A: Contact Konmask.com for spare parts availability. We maintain a network of component-level suppliers for Horner XL Series units.
Q: What is the minimum order quantity (MOQ)?
A: MOQ is 1 unit. Volume pricing is available for orders of 5+ units — contact us for a quote.
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