ICS Triplex TC-205-02-4M5 I/O Companion Slot Cable – Triplex Redundant I/O System
In a safety-critical industrial facility — whether a petrochemical refinery, offshore platform, or power generation plant — a single failed interconnect cable between redundant I/O modules can cascade into a full system fault, forcing an unplanned shutdown that costs tens of thousands of dollars per hour. The ICS Triplex TC-205-02-4M5 I/O Companion Slot Cable is the precision-engineered link that keeps your Triplex redundant I/O chassis synchronized and communicating without interruption. Without this exact cable, your redundant architecture is no longer redundant.
The TC-205-02-4M5 is a factory-specified companion slot cable designed for ICS Triplex’s TMR (Triple Modular Redundancy) and dual-redundant I/O subsystems. Within the Triplex product family — which includes the T8000, T9000, and legacy Trusted series — this cable serves as the physical backbone connecting companion I/O slots within the same chassis, enabling real-time data comparison and fault-tolerant voting logic. It is a non-negotiable component for any facility operating to IEC 61511 or IEC 61508 functional safety standards.
Technical Specifications
- Part Number: TC-205-02-4M5
- Manufacturer: ICS Triplex
- Series: Triplex Redundant I/O System
- Type: I/O Companion Slot Interconnect Cable
- Weight: 1,140 g (2.51 lb)
- Compatibility: ICS Triplex TMR / Dual-Redundant I/O Chassis
- Condition Available: New, Refurbished, Tested Surplus
Key Features & Benefits
- Maintains TMR Integrity: Ensures all three I/O channels remain synchronized for continuous voting logic — the foundation of Triple Modular Redundancy.
- Precision-Fit Connector: Factory-specified connector geometry eliminates signal degradation caused by aftermarket substitutes.
- Shielded Construction: EMI/RFI shielding protects signal integrity in electrically noisy industrial environments including motor drives and high-voltage switchgear.
- Plug-and-Play Replacement: Direct OEM-equivalent replacement — no firmware changes or reconfiguration required upon installation.
- Supports Hot-Standby Architecture: Compatible with live-swap maintenance procedures on supported Triplex chassis configurations.
- Long Service Life: Industrial-grade materials rated for continuous operation in harsh environments.
Industry & Equipment Applications
- Oil & Gas: Safety Instrumented Systems (SIS) on wellheads, pipelines, and LNG terminals requiring SIL 2/3 compliance.
- Power Generation: Turbine control and boiler management systems where redundancy is mandated by grid operators.
- Chemical & Petrochemical: Emergency Shutdown Systems (ESD) and Burner Management Systems (BMS) in continuous-process plants.
- Nuclear: Instrumentation and control systems requiring certified redundant I/O architectures.
- Water & Wastewater: Critical pump and valve control systems with high-availability requirements.
- Offshore Platforms: Fire & Gas (F&G) detection systems and process shutdown panels.
System Integration & Compatible Parts
The TC-205-02-4M5 is designed to integrate within the broader ICS Triplex ecosystem. Commonly paired components include:
- ICS Triplex T8110 / T8120 I/O Modules
- ICS Triplex T8800 / T8810 Processor Modules
- ICS Triplex T8431 / T8451 Analog Input Modules
- ICS Triplex T8461 Digital Output Modules
- Triplex Chassis Backplane and Power Supply Units
If you are unsure whether TC-205-02-4M5 is the correct cable for your chassis revision, please contact our technical team with your system model and chassis serial number for confirmation before ordering.
Our Quality Assurance Process
Every ICS Triplex component shipped from Konmask.com undergoes a rigorous multi-stage inspection process:
- Visual Inspection: Connector pins, cable jacket, and labeling verified against OEM specifications.
- Continuity & Insulation Testing: All conductors tested for continuity; insulation resistance verified to eliminate latent faults.
- Authenticity Verification: Part markings, date codes, and manufacturer identifiers cross-referenced against known-genuine samples.
- Anti-Static Packaging: Shipped in ESD-safe packaging with desiccant to prevent moisture and static damage in transit.
- Documentation: Certificate of conformance and test report available upon request.
How to Order
- Submit an inquiry via the “Get a Quote” button or email support@konmask.com.
- Provide your required quantity, delivery timeline, and destination country.
- Our team will respond within 24 business hours with availability, lead time, and a formal quotation.
- Upon order confirmation, we arrange secure packaging and international logistics with full tracking.
Why Choose Konmask.com?
- Specialized Inventory: We focus exclusively on industrial automation and control system components — not a generalist distributor.
- Global Shipping: Reliable export logistics to North America, Europe, Middle East, Southeast Asia, and beyond.
- Technical Support: Our team includes engineers with hands-on experience in Triplex, Honeywell, Rockwell, and Siemens systems.
- Competitive Lead Times: Extensive supplier network enables fast sourcing even for discontinued or long-lead parts.
- Transparent Process: Clear quotation, inspection reports, and traceable shipping — no surprises.
Frequently Asked Questions
Q: Is TC-205-02-4M5 an OEM part or aftermarket?
A: We supply both genuine OEM-sourced and tested-equivalent parts. Please specify your requirement when submitting an inquiry and we will confirm the available options.
Q: Can I use a generic cable as a substitute for TC-205-02-4M5?
A: We strongly advise against substitution. The Triplex TMR architecture relies on precise electrical characteristics and connector geometry. Using non-specified cables can compromise the voting logic and void your system’s functional safety certification.
Q: What is the lead time for TC-205-02-4M5?
A: Lead time varies by current stock status. Please contact us for a real-time availability check. We typically respond within 24 business hours.
Q: Do you provide a warranty?
A: Yes. All parts are covered by our standard warranty policy. Details are provided in the quotation documentation.
Q: Can you ship to my country?
A: Konmask.com ships globally. We handle export documentation, customs declarations, and international freight coordination for most destinations.
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Original Source: https://Konmask.com
Contact: support@konmask.com | +0086 19859288691
