ICS Triplex TC-505-02-2M0 Analog Output Module – Trusted TMR Triple Modular Redundancy Series
Imagine a critical process shutdown triggered not by a real fault, but by a single failed output channel — a compressor trips offline, a safety valve fails to actuate, and your plant faces unplanned downtime costing thousands per hour. In high-integrity safety instrumented systems (SIS), every output signal must be reliable, verified, and fault-tolerant. The ICS Triplex TC-505-02-2M0 Analog Output Module is engineered precisely to eliminate this risk, delivering continuous, voted analog output signals even in the presence of a single-channel failure.
The TC-505-02-2M0 is a core output module within ICS Triplex’s globally recognized Trusted TMR (Triple Modular Redundancy) platform — one of the most widely deployed safety PLC architectures in oil & gas, petrochemical, nuclear, and power generation industries. Certified to IEC 61508 SIL 3, the Trusted system architecture has earned its reputation across thousands of installations worldwide as the benchmark for high-availability, fault-tolerant safety control.
Technical Specifications
- Part Number: TC-505-02-2M0
- Manufacturer: ICS Triplex (Rockwell Automation)
- Series: Trusted TMR (Triple Modular Redundancy)
- Module Type: Analog Output Module
- Output Channels: 2 channels (per module designation)
- Output Signal: 4–20 mA current loop (standard industrial analog)
- Architecture: Triple Modular Redundancy (TMR) — 2oo3 voting logic
- Safety Integrity Level: SIL 3 capable (IEC 61508)
- Backplane Interface: Trusted TMR chassis backplane compatible
- Diagnostics: Continuous self-diagnostics with fault annunciation
- Operating Temperature: 0°C to +60°C (typical industrial range)
- Weight: Approx. 200 g
- Form Factor: Plug-in module for Trusted TMR chassis
Note: Specifications are based on published ICS Triplex Trusted series documentation. Always verify against the official datasheet for your specific revision.
Key Features & Benefits
- Triple Redundant Output: Three independent output channels voted 2oo3 — a single channel fault does not interrupt the output signal, maintaining process integrity without spurious trips.
- Continuous Online Diagnostics: The module performs real-time self-testing, detecting open circuits, short circuits, and out-of-range conditions without requiring a process shutdown.
- Hot-Swap Capability: Designed for online replacement within the Trusted chassis, minimizing maintenance windows and supporting zero-downtime operations.
- SIL 3 Certified Architecture: Fully integrated into the IEC 61508 SIL 3 certified Trusted TMR platform, satisfying the most demanding functional safety requirements.
- Proven Global Installed Base: Deployed in thousands of safety-critical applications across six continents, with decades of field-proven reliability data.
- Seamless System Integration: Plug-and-play compatibility within the Trusted TMR chassis ecosystem — no additional signal conditioning required for standard 4–20 mA field devices.
Industry & Equipment Applications
- Oil & Gas: Wellhead control panels, pipeline ESD systems, compressor anti-surge control, HIPPS (High Integrity Pressure Protection Systems)
- Petrochemical & Refining: Reactor safety shutdown systems, distillation column control, fired heater burner management
- Power Generation: Turbine protection systems, boiler safety interlocks, nuclear auxiliary safety systems
- Offshore Platforms: Topsides process safety, subsea control interface, fire & gas system integration
- LNG & Gas Processing: Cryogenic process safety, liquefaction train protection, storage tank overfill prevention
System Integration & Compatible Parts
The TC-505-02-2M0 is designed to operate within the ICS Triplex Trusted TMR platform. Compatible and commonly paired components include:
- TC-501 Series – Trusted TMR Digital Input Modules
- TC-502 Series – Trusted TMR Digital Output Modules
- TC-503 Series – Trusted TMR Analog Input Modules
- TC-506 Series – Trusted TMR Analog Output Modules (alternate channel count)
- TC-CU01 / TC-CU02 – Trusted TMR Central Processing Units
- TC-PSU Series – Trusted TMR Power Supply Units
- TC-CCF01 – Trusted TMR Chassis & Backplane
Contact our technical team to confirm chassis slot compatibility and firmware revision requirements for your specific system configuration.
Our Quality Assurance Process
At Konmask.com, every ICS Triplex module undergoes a rigorous multi-stage inspection before shipment:
- Visual Inspection: Board-level examination for physical damage, corrosion, and component integrity
- Label & Revision Verification: Part number, revision code, and date code confirmed against order specifications
- Functional Power-On Test: Where applicable, modules are powered and diagnostics verified
- Anti-Static Packaging: All modules shipped in ESD-safe bags with foam cushioning and outer carton protection
- Documentation: Test records and inspection reports available upon request
How to Order
- Submit an inquiry via the “Request a Quote” button on this page
- Provide your required quantity, delivery timeline, and destination country
- Our team responds within 24 business hours with availability confirmation and pricing
- Upon order confirmation, we arrange secure packaging and international freight
- Tracking information provided upon dispatch
For urgent requirements or large-volume orders, contact us directly at support@konmask.com or call +0086 19859288691.
Why Choose Konmask.com?
- ✅ Specialized in Industrial Automation & Safety Systems – Deep technical knowledge of ICS Triplex, Triconex, Hima, and other SIS platforms
- ✅ Global Supply Network – Sourcing from verified distributors and decommissioned plant inventories worldwide
- ✅ Fast Response – Dedicated B2B inquiry team with 24-hour response commitment
- ✅ Secure International Shipping – Export-compliant packaging to 50+ countries
- ✅ Transparent Communication – No hidden fees; clear lead times and condition disclosure
Frequently Asked Questions
Q: Is the TC-505-02-2M0 a new or refurbished module?
A: We supply both new (surplus) and professionally refurbished units. The condition is clearly stated in your quotation. All units pass our quality inspection regardless of condition grade.
Q: What is the lead time for the ICS Triplex TC-505-02-2M0?
A: Lead time depends on current stock levels. In-stock units typically ship within 3–5 business days. For out-of-stock items, our sourcing team will provide an estimated timeline upon inquiry.
Q: Can this module be used as a direct replacement in an existing Trusted TMR system?
A: Yes, provided the chassis revision and firmware version are compatible. We recommend confirming the hardware revision code before ordering. Our technical team can assist with compatibility verification.
Q: Do you provide a warranty?
A: Yes. We offer a standard 90-day warranty covering manufacturing defects and functional failures under normal operating conditions. Extended warranty options are available — please inquire.
Q: Can you supply other ICS Triplex Trusted TMR modules?
A: Absolutely. Konmask.com maintains an extensive catalog of Trusted TMR components. Contact us with your full BOM (Bill of Materials) for a comprehensive quote.
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Original Source: https://Konmask.com
Contact: support@konmask.com | +0086 19859288691
