Industrial Robot Gearbox Solution – KUKA KR210/KR240 | ZH210240 Series
Where This Product Is Used
The KUKA 00-106-447 (ZH210240) is a precision planetary gearbox engineered specifically for the KUKA KR210 and KR240 heavy-payload robotic arm series. It is deployed across the most demanding industrial environments where torque accuracy, repeatability, and uptime are non-negotiable:
- Automotive Body-in-White (BIW) Assembly – Spot welding, press-tending, and panel handling lines where KR210/KR240 robots operate 24/7 at rated payload.
- Heavy Stamping & Forging Automation – High-shock-load applications requiring robust axis-1/axis-2 gearbox integrity.
- Palletizing & Material Handling – End-of-line stacking of heavy castings, engine blocks, and structural components up to 210–240 kg.
- Foundry & Die-Casting Cells – High-temperature, high-vibration environments demanding sealed, grease-lubricated gearbox assemblies.
- Machine Tending & CNC Loading – Precision repetitive motion requiring zero-backlash gearbox performance over millions of cycles.
- Aerospace Component Handling – Large-part manipulation where positional accuracy and torque consistency are safety-critical.
Technical Specifications
| Part Number | 00-106-447 |
| Internal Reference | ZH210240 |
| Compatible Models | KUKA KR210 R2700 / KR240 R2900 / KR240 R3200 |
| Gearbox Type | Precision Planetary / Cycloidal (Axis Gearbox) |
| Series | KUKA KR QUANTEC / KR FORTEC Heavy Payload |
| Manufacturer | KUKA Robotics (Germany) |
| Weight | 323 g (component weight; full assembly varies) |
| Lubrication | Grease-lubricated, sealed |
| Mounting Interface | KUKA OEM flange pattern |
| Condition | New / Refurbished (specify at inquiry) |
Why Engineers Specify This Model
- OEM Part Number Accuracy – 00-106-447 is the exact KUKA-issued part number, eliminating cross-reference errors during MRO procurement.
- Dual-Model Compatibility – A single SKU covers both KR210 and KR240 platforms, simplifying spare-parts inventory for multi-robot cells.
- Zero-Backlash Performance – Maintains positional repeatability (±0.06 mm typical for KR210) over the full service life of the gearbox.
- Sealed Grease Lubrication – No external oil circuit required; reduces maintenance intervals and contamination risk in foundry/paint-shop environments.
- Drop-In Replacement – Matches OEM mounting dimensions and torque ratings; no mechanical modification required during swap-out.
- Reduced MTTR – Stocking this gearbox as a critical spare reduces mean-time-to-repair from days (waiting for OEM delivery) to hours.
Complete System Bill of Materials
For a full KR210/KR240 gearbox replacement or preventive maintenance kit, engineers typically source the following alongside 00-106-447:
- KUKA Gearbox Grease (Optimol Longtime PD2 or equivalent) – per KUKA maintenance manual
- Axis motor coupling / motor adapter plate (axis-specific)
- Sealing rings & O-ring kit for gearbox housing
- Torque-rated fastener set (M12/M16 class 10.9)
- KUKA KRC4 / KRC5 controller with axis calibration software
- Mastering reference tool (EMT or MEMD) for post-replacement calibration
Contact [email protected] to source a complete maintenance kit.
Compliance & Industry Standards
- CE Marking – KUKA KR210/KR240 robot system complies with EU Machinery Directive 2006/42/EC.
- ISO 9283 – Manipulating industrial robots: performance criteria and related test methods.
- ISO 10218-1 – Safety requirements for industrial robots.
- RoHS Compliant – Gearbox materials comply with EU RoHS Directive 2011/65/EU.
- REACH Compliant – No substances of very high concern (SVHC) above threshold limits.
Quality Assurance & Sourcing
Konmask.com sources KUKA spare parts through verified industrial distribution channels. Every unit undergoes the following before dispatch:
- Visual and dimensional inspection against OEM drawings
- Part number and label verification (00-106-447 / ZH210240)
- Packaging integrity check to prevent transit damage
- Traceability documentation available on request (batch/lot records)
We maintain stock of critical KUKA KR200–KR240 series gearboxes to support emergency MRO and planned maintenance schedules.
How to Source This Part
- Add to Cart – Click “Add to Cart” for standard lead-time fulfillment.
- Request a Quote – For volume orders (>3 units) or urgent requirements, email [email protected] with your robot serial number and required delivery date.
- WhatsApp / Phone – Reach our technical team directly at +0086 19859288691 for same-day response on critical breakdowns.
- Shipping – Worldwide DHL/FedEx express available. Export documentation (commercial invoice, packing list, HS code 8483.40) provided.
Application-Specific FAQ
Q: Is 00-106-447 compatible with both KR210 R2700 and KR240 R3200 variants?
A: Yes. The ZH210240 designation covers the shared gearbox assembly used across the KR210 and KR240 payload class. Always verify your robot’s axis number and serial plate before ordering.
Q: Can this gearbox be installed without KUKA service authorization?
A: Mechanical installation can be performed by qualified maintenance engineers. However, post-replacement axis mastering (calibration) requires KUKA WorkVisual software and a mastering tool. We recommend involving a certified KUKA system integrator for the calibration step.
Q: What is the typical service life of this gearbox?
A: Under rated load and correct lubrication intervals (per KUKA maintenance schedule), the gearbox is designed for >20,000 operating hours. Premature failure is typically caused by overloading, incorrect grease type, or missed re-lubrication intervals.
Q: Do you supply refurbished units?
A: Both new OEM and professionally refurbished units are available. Refurbished units are rebuilt to OEM tolerances and carry a 90-day warranty. Specify your preference at inquiry.
Q: What HS code applies for import?
A: HS Code 8483.40 (Gears and gearing; ball or roller screws; gear boxes and other speed changers) applies in most jurisdictions. We provide full export documentation.
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Contact: [email protected] | +0086 19859288691
