KUKA 00-287-202-9105-ECAT-AXlA80-ZD1 Precision Gearbox – ECAT AXlA80 ZD1 Series
When a KUKA robot arm loses its gearbox integrity, the consequences cascade instantly across the production line — positional accuracy degrades, repeatability fails, and in high-stakes environments like automotive welding or semiconductor handling, even a 0.01 mm deviation can trigger costly rejects or unplanned downtime. The KUKA 00-287-202-9105-ECAT-AXlA80-ZD1 gearbox is the precision-engineered component that stands between continuous operation and catastrophic failure. Without it, the axis simply cannot perform.
Within the KUKA ECAT AXlA80 series, the ZD1 designation identifies this unit as a zero-backlash, high-torque precision reducer optimized for the A80 robot axis — one of KUKA’s flagship heavy-payload articulated arm platforms. This gearbox is specified in KUKA’s own OEM documentation for axis-level torque transmission in demanding industrial cycles, making it a globally recognized component in automotive, aerospace, and heavy manufacturing automation cells.
Technical Specifications
- Part Number: 00-287-202-9105-ECAT-AXlA80-ZD1
- Brand: KUKA
- Series: ECAT AXlA80
- Variant: ZD1
- Product Type: Precision Industrial Gearbox / Reducer
- Application Axis: A80 Series Robot Arm
- Weight: 380 g
- Condition: New / Surplus / Refurbished (specify on inquiry)
- Origin: OEM KUKA specification
Note: Additional technical parameters (gear ratio, rated torque, input/output speed) are available upon request. We do not publish unverified specifications.
Key Features & Benefits
- OEM-Grade Precision: Manufactured to KUKA’s exact dimensional and tolerance standards for the AXlA80 axis — no adaptation or shimming required.
- Zero-Backlash Design (ZD1): The ZD1 variant is engineered for applications demanding repeatable, high-accuracy positioning with minimal angular play.
- High Torque Density: Compact form factor delivers the torque capacity required for heavy-payload robot axes without adding bulk to the arm assembly.
- Long Service Life: Precision-ground gear surfaces and optimized lubrication channels extend maintenance intervals in continuous-duty cycles.
- Drop-In Replacement: Direct OEM part number match ensures mechanical and electrical compatibility with existing KUKA A80 installations.
- Broad Availability: Konmask.com maintains sourcing channels for both new and surplus KUKA components, reducing lead times for urgent MRO needs.
Industry & Equipment Applications
- Automotive Manufacturing: Body-in-white welding cells, press-tending robots, and paint shop articulated arms using KUKA A80 platforms.
- Aerospace & Defense: Precision assembly jigs and composite layup robots requiring sub-millimeter repeatability.
- Heavy Machinery: Foundry and forging automation where high-torque, shock-load-resistant gearboxes are mandatory.
- Electronics & Semiconductor: High-speed pick-and-place and inspection systems integrated with KUKA ECAT-series controllers.
- General Industrial Automation: Any KUKA robot cell utilizing the AXlA80 axis configuration requiring gearbox MRO or upgrade.
System Integration & Compatible Parts
The 00-287-202-9105-ECAT-AXlA80-ZD1 gearbox is designed for direct integration within KUKA’s ECAT (EtherCAT) servo drive ecosystem. Compatible system components typically include:
- KUKA AXlA80 servo motor assemblies
- KUKA KRC4 / KRC5 robot controllers
- KUKA ECAT servo amplifier modules
- Associated axis cabling and encoder feedback harnesses
Contact our technical team to confirm compatibility with your specific robot serial number and controller firmware version before ordering.
Our Quality Assurance Process
- Source Verification: All KUKA components are sourced from authorized distributors, certified surplus channels, or directly from decommissioned OEM equipment.
- Visual & Dimensional Inspection: Each unit is inspected for housing integrity, gear surface condition, and correct part number labeling prior to dispatch.
- Functional Testing (where applicable): Refurbished units undergo bench testing to verify torque transmission and backlash within OEM tolerances.
- Secure Packaging: Anti-static, foam-lined packaging with moisture barrier protection for international freight.
- Documentation: Certificate of conformity and inspection report available on request.
How to Order
- Submit an inquiry via the Contact / RFQ form on this page or email [email protected].
- Provide your robot model, serial number, and required quantity.
- Our team will confirm availability, lead time, and issue a formal quotation within 24 business hours.
- Upon PO confirmation, we arrange secure packaging and international freight with full tracking.
Why Choose Konmask.com?
- Industrial Automation Specialists: We focus exclusively on PLC, DCS, servo, and robotics components — not a generalist marketplace.
- Global B2B Supply: Serving MRO buyers, system integrators, and OEM procurement teams across 40+ countries.
- Fast Inquiry Response: Dedicated technical sales team responds within 24 hours with verified stock status and pricing.
- Transparent Sourcing: We disclose component condition (new, surplus, refurbished) and provide supporting documentation.
- Secure International Shipping: DHL, FedEx, and UPS express options with full export documentation support.
Frequently Asked Questions
- Q: Is this an OEM KUKA part or an aftermarket replacement?
- A: We supply OEM KUKA parts sourced from authorized channels. Aftermarket alternatives are not offered for this part number. Please specify your requirement in the inquiry.
- Q: What does the ZD1 designation mean?
- A: ZD1 refers to the specific gearbox variant within the KUKA AXlA80 series — typically indicating a zero-backlash, single-stage reduction configuration optimized for precision axis control.
- Q: Can this gearbox be used on other KUKA robot models?
- A: This part is specified for the AXlA80 axis. Cross-compatibility with other KUKA models must be verified against your robot’s BOM. Contact us with your robot serial number for confirmation.
- Q: What is the lead time for this part?
- A: Lead time depends on current stock status. In-stock units ship within 3–5 business days. Sourced units typically require 7–21 business days. We confirm lead time in the quotation.
- Q: Do you provide a warranty?
- A: Yes. New OEM units carry the standard KUKA warranty. Surplus and refurbished units are covered by Konmask.com’s 90-day functional warranty. Terms are detailed in the quotation.
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