KUKA KSP 600 3X4000-160-154 Servo Drive Controller Module – KSP 600 Series
When a KUKA robot’s servo drive fails on the production floor, the entire robotic cell comes to a halt — assembly lines stop, cycle times collapse, and every minute of downtime translates directly into lost output and escalating maintenance costs. The KUKA KSP 600 3X4000-160-154 Servo Drive Controller Module is the precision power electronics component that keeps your KUKA robot axes moving with full torque authority and positional accuracy. Without it, your robot is simply a stationary arm.
The KSP 600 3X4000-160-154 is a three-axis servo power module within KUKA’s KSP 600 Series — the backbone drive platform for KUKA KR C4 and compatible controller cabinets. Cross-referenced as KSP 600 3X64 UL (00-198-269) and KSP 600 3X64 (00-160-155), this module delivers 3×64A continuous current output and is engineered for demanding industrial robotics applications across automotive, aerospace, metal fabrication, and general manufacturing. It is one of the most widely deployed servo drive modules in KUKA’s global installed base.
Technical Specifications
- Part Number: KSP 600 3X4000-160-154
- Cross Reference: KSP 600 3X64 UL — 00-198-269 | KSP 600 3X64 — 00-160-155
- Brand: KUKA
- Series: KSP 600 (Servo Power Module)
- Axes: 3-axis simultaneous drive
- Continuous Output Current: 3 × 64 A
- Compatible Controller: KUKA KR C4 Cabinet
- Weight: Approx. 800 g
- Form Factor: Modular plug-in drive unit
- Condition Available: New / Refurbished / Exchange
Note: All specifications are based on KUKA published documentation. Do not rely on this page alone for engineering decisions — always verify against your robot’s service manual.
Key Features & Benefits
- 3-Axis Integrated Drive: Controls three servo axes simultaneously within a single compact module, reducing cabinet footprint and wiring complexity.
- High Continuous Current (3×64A): Delivers sustained torque for heavy-payload KUKA robot models operating at full duty cycle.
- KR C4 Native Compatibility: Designed as an OEM-spec component for KUKA KR C4 controller cabinets — plug-and-play replacement with no firmware modification required.
- Multiple Part Number Cross-Reference: Covers UL-certified variant (00-198-269) and standard variant (00-160-155), simplifying procurement across different regional specifications.
- Rapid Replacement: Modular design enables fast swap-out to minimize robot downtime during maintenance windows.
- Proven Reliability: Part of KUKA’s globally deployed KSP 600 platform, with a large installed base across tier-1 automotive and manufacturing facilities worldwide.
Industry & Equipment Applications
- Automotive Manufacturing: Body-in-white welding, spot welding, and assembly robots (e.g., KUKA KR 210, KR 240, KR 360 series)
- Aerospace & Defense: Precision drilling, riveting, and composite layup robotic cells
- Metal Fabrication: Arc welding, plasma cutting, and press-tending automation
- Logistics & Palletizing: High-speed palletizing robots requiring sustained axis torque
- General Industrial Automation: Any KR C4-based robotic cell requiring servo drive replacement or spare parts inventory
System Integration & Compatible Parts
The KSP 600 3X4000-160-154 operates within the KUKA KR C4 drive system ecosystem. Commonly paired or replaced alongside:
- KUKA KPP 600 (Power Supply Module) — provides DC bus power to the KSP modules
- KUKA KSP 600 1X40 / 1X64 (Single-axis variants) — for wrist axis drives
- KUKA CCU (Cabinet Control Unit) — system master controller
- KUKA RDC (Resolver Digital Converter) — encoder feedback interface
- KUKA SmartPAD / KCP4 — teach pendant for system diagnostics
Always confirm cabinet configuration and robot model with your KUKA service documentation before ordering.
Our Quality Assurance Process
- Source Verification: All units are sourced from authorized distributors, certified repair centers, or directly from OEM channels.
- Incoming Inspection: Each module undergoes visual inspection for physical damage, connector integrity, and label verification against KUKA part numbers.
- Functional Testing (Refurbished Units): Refurbished modules are bench-tested under load conditions prior to shipment.
- Secure Packaging: Anti-static packaging with foam cushioning to prevent transit damage to sensitive power electronics.
- Documentation: Shipment includes packing list with part number, serial number (where available), and condition declaration.
How to Order
- Submit an inquiry via the Contact / RFQ form on Konmask.com with your required quantity and delivery timeline.
- Our technical team will confirm part availability, condition (new/refurbished/exchange), and lead time within 1 business day.
- Receive a formal quotation with pricing, shipping options, and payment terms.
- Confirm order — we handle export documentation, customs paperwork, and international logistics.
- Track your shipment with a provided tracking number upon dispatch.
Why Choose Konmask.com?
- Industrial Automation Specialists: We focus exclusively on PLC, DCS, servo drives, and industrial control components — not a generalist marketplace.
- Global B2B Supply: Serving maintenance engineers, MRO procurement teams, and system integrators across 40+ countries.
- Technical Support: Our team includes engineers with hands-on KUKA system experience who can assist with part identification and compatibility questions.
- Flexible Sourcing: New, refurbished, and exchange options available to match your budget and urgency.
- Fast Response: RFQ responses within 24 hours. Emergency orders accommodated.
- Secure Transactions: T/T, L/C, and other B2B payment methods supported.
Frequently Asked Questions
- Q: Is the KSP 600 3X4000-160-154 the same as 00-198-269 and 00-160-155?
- A: Yes. KSP 600 3X64 UL (00-198-269) is the UL-certified variant, and KSP 600 3X64 (00-160-155) is the standard variant. The KSP 600 3X4000-160-154 is the KUKA internal part designation covering this module family. Always verify with your cabinet’s BOM before ordering.
- Q: Which KUKA robots use this servo drive module?
- A: This module is used in KUKA robots paired with KR C4 controller cabinets, including KR 120, KR 150, KR 210, KR 240, KR 360, and other models in the KR QUANTEC and KR FORTEC series. Confirm your specific robot model’s drive configuration in the KUKA service manual.
- Q: Do you supply new or refurbished units?
- A: Both options are available depending on stock. Please specify your preference in your RFQ. All refurbished units are tested and inspected before shipment.
- Q: What is the lead time for this part?
- A: Lead time varies by stock availability. In-stock units typically ship within 2–5 business days. Out-of-stock items may require 2–6 weeks sourcing lead time. Contact us for current availability.
- Q: Can you provide export documentation for customs clearance?
- A: Yes. We provide commercial invoice, packing list, and certificate of origin as standard. Additional documentation (e.g., EUR.1, Form A) can be arranged upon request.
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