ABB 3HAC044516-001/00 Brake Release Board – IRC5 Robot Controller Series
When a brake release board fails inside an ABB IRC5 robot controller, the consequences are immediate and costly: robot axes lock up, production lines halt, and maintenance teams face unplanned downtime that can cost thousands of dollars per hour. Without a reliable replacement, the entire robotic cell becomes inoperable — impacting throughput, delivery schedules, and ultimately, your bottom line.
The ABB 3HAC044516-001/00 (also referenced as 3HAC029236-003/09 and 3HAC16035-1/03) is the OEM-specified brake release board engineered for ABB’s IRC5 robot controller platform — one of the most widely deployed industrial robot control systems globally. This board governs the electromagnetic brake release mechanism across all robot axes, making it a mission-critical component in any IRC5-based robotic installation. Its multi-reference part numbering reflects hardware revisions across IRC5 generations, ensuring broad compatibility across ABB’s IRB robot family.
Technical Specifications
- Part Numbers: 3HAC044516-001/00 / 3HAC029236-003/09 / 3HAC16035-1/03
- Brand: ABB
- Component Type: Brake Release Board (PCB Assembly)
- Compatible Platform: ABB IRC5 Robot Controller
- Weight: 420 g
- Condition: New / Refurbished (specify at inquiry)
- Origin: OEM / ABB-certified supply chain
Key Features & Benefits
- Multi-Revision Compatibility: Cross-referenced under three part numbers, covering multiple IRC5 hardware generations without modification.
- Axis Brake Control: Manages brake release signals for all robot axes, ensuring safe and precise motion control during operation and emergency stops.
- Drop-in Replacement: Designed to OEM specifications for direct swap without reconfiguration of the controller cabinet.
- Reduced Downtime: Stocking this board eliminates extended lead times associated with OEM direct orders, getting your robot back online faster.
- Quality Verified: Each unit undergoes functional inspection before dispatch to ensure operational integrity.
Industry & Equipment Applications
- Automotive Manufacturing: Welding, painting, and assembly lines using ABB IRB 6600, IRB 6640, IRB 7600 series robots.
- Electronics & Semiconductor: Precision pick-and-place and handling applications with ABB IRB 1600, IRB 2600 robots.
- Metal Fabrication: Arc welding and cutting cells controlled by IRC5 single or multi-cabinet configurations.
- Food & Beverage: Palletizing and packaging lines with ABB IRB 460, IRB 660 robots.
- Logistics & Warehousing: High-throughput sorting and handling systems requiring continuous uptime.
System Integration & Compatible Parts
The 3HAC044516-001/00 brake release board operates within the ABB IRC5 controller ecosystem. Compatible and commonly co-ordered parts include:
- ABB IRC5 Main Computer Board (DSQC 639 / 3HAC025097-001)
- ABB IRC5 Drive Unit / Axis Computer (DSQC 668 / 3HAC025338-001)
- ABB IRC5 Power Supply Unit (3HAC024488-001)
- ABB IRC5 I/O Board (DSQC 652 / 3HAC025784-001)
- ABB FlexPendant (3HAC028357-001)
Contact our technical team to confirm compatibility with your specific IRC5 cabinet revision and robot model.
Our Quality Assurance Process
- Visual Inspection: All boards are inspected for physical damage, burnt components, and connector integrity upon receipt.
- Functional Testing: Where applicable, boards are bench-tested against known-good IRC5 reference systems.
- Anti-Static Packaging: Shipped in ESD-safe bags with foam cushioning to prevent transit damage.
- Traceability: Batch records maintained for all stocked units to support quality audits.
How to Order
- Submit an inquiry via the Contact Us form or email [email protected].
- Provide your robot model, IRC5 cabinet serial number, and required quantity.
- Receive a formal quotation within 24 business hours.
- Confirm order and arrange payment via T/T, PayPal, or other agreed terms.
- Dispatch within 3–7 business days; express shipping available on request.
Why Choose Konmask.com?
- Industrial Automation Specialists: Focused exclusively on PLC, DCS, and robot controller components — not a generalist marketplace.
- Global B2B Supply: Serving maintenance engineers, system integrators, and procurement teams across 30+ countries.
- Technical Support: Pre-sales compatibility verification and post-sales installation guidance from experienced automation engineers.
- Competitive Lead Times: In-stock items ship within days; sourcing service available for hard-to-find parts.
- Secure Transactions: All orders processed with full documentation — commercial invoice, packing list, and certificate of conformance on request.
Frequently Asked Questions
Q: Are part numbers 3HAC044516-001/00, 3HAC029236-003/09, and 3HAC16035-1/03 interchangeable?
A: Yes. These three part numbers refer to the same brake release board across different IRC5 hardware revisions. All are functionally equivalent and directly interchangeable within compatible IRC5 cabinets.
Q: Which ABB robot models use this brake release board?
A: This board is used in IRC5 controller cabinets paired with a wide range of ABB IRB robots, including the IRB 1600, IRB 2600, IRB 4600, IRB 6600, IRB 6640, and IRB 7600 series. Please confirm your cabinet revision with our team.
Q: Do you supply new or refurbished units?
A: We supply both new OEM units and professionally refurbished units depending on availability. Please specify your preference when submitting an inquiry.
Q: What is the lead time for this part?
A: In-stock units ship within 3–7 business days. For out-of-stock items, our sourcing team typically provides an ETA within 48 hours of inquiry.
Q: Can you provide a warranty?
A: Yes. All units carry a minimum 90-day warranty against manufacturing defects. Extended warranty options are available — please inquire.
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Original Source: https://Konmask.com
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