Machine Guarding & Safety Monitoring Solution — Schneider Electric XPSAF5130 | Preventa Safety Relay Series
Where This Product Is Used
The Schneider Electric XPSAF5130 is a dedicated safety relay module engineered for inductive proximity sensor monitoring in industrial machinery and process automation environments. Typical deployment scenarios include:
- Machine guarding systems — monitoring position sensors on safety guards, interlocked doors, and access panels to prevent inadvertent machine start-up
- Emergency stop (E-stop) circuits — dual-channel inductive sensor input provides redundant monitoring for Category 3 / PLd stop functions
- Press and stamping machinery — verifying die-set position and ram travel limits before enabling the press cycle
- Robotic work cells — detecting robot arm home position and confirming safe zone clearance before operator entry
- Conveyor and material handling — end-of-travel detection with safe-state output to upstream PLCs or drives
- Packaging and filling lines — cap/lid presence verification integrated into the safety PLC architecture
- Automotive body-in-white (BIW) lines — fixture clamping confirmation before weld gun activation
The XPSAF5130 is particularly specified where non-contact sensing is preferred over mechanical safety switches — eliminating mechanical wear, improving IP rating, and reducing maintenance intervals in harsh or washdown environments.
Technical Specifications
| Part Number | XPSAF5130 |
| Brand | Schneider Electric (Telemecanique / Preventa) |
| Product Family | Preventa Safety Relay — Inductive Sensor Monitoring |
| Supply Voltage | 24 V DC |
| Input Type | Dual-channel inductive proximity sensor (OSSD-compatible) |
| Safety Outputs | 2 × NO safety relay contacts (instantaneous) |
| Auxiliary Output | 1 × NC monitoring contact |
| Safety Integrity Level | SIL 2 (IEC 62061) / PLd Cat. 3 (ISO 13849-1) |
| Response Time | ≤ 20 ms |
| Output Contact Rating | 6 A / 250 V AC (resistive load) |
| Mounting | DIN rail (EN 60715 TH35) |
| Housing Width | 22.5 mm |
| Operating Temperature | 0 °C to +55 °C |
| Protection Degree | IP40 (module) / IP20 (terminals) |
| Weight | ~400 g (with packaging) |
| Certifications | CE, UL, cUL, TÜV |
Why Engineers Specify This Model
- Non-contact sensing advantage — eliminates actuator wear and false trips caused by mechanical switch degradation; ideal for high-cycle applications exceeding 1 million operations/year
- Dual-channel redundancy — two independent inductive sensor inputs provide cross-fault monitoring, satisfying Category 3 architecture requirements without external logic
- Compact 22.5 mm footprint — fits into tight control panel layouts alongside standard Preventa and Harmony components
- Plug-and-play with Schneider XS-series sensors — pre-validated compatibility with Telemecanique XS1, XS2, and XS4 inductive sensor families reduces commissioning time
- Integrated self-monitoring — internal relay contact monitoring detects welded contacts and prevents dangerous restart without external monitoring relays
- Single-supply 24 V DC — simplifies panel wiring; no separate AC supply rail required for the safety module
- TÜV-certified functional safety — third-party certification accelerates CE marking and machinery directive compliance documentation
Complete System Bill of Materials
For a complete inductive proximity sensor safety monitoring circuit, engineers typically specify the following alongside the XPSAF5130:
- Inductive Proximity Sensors (×2) — Schneider XS112BLPAL2 or XS618B1PAL2 (dual-channel pair, PNP, 3-wire, 24 V DC)
- 24 V DC Power Supply — Schneider ABL8REM24030 (3 A, DIN rail) or equivalent PULS / Phoenix Contact unit
- DIN Rail & End Brackets — EN 60715 TH35 steel rail, NSYTRAAB35 end clamps
- Safety PLC / Controller — Schneider Modicon M221 or M241 with TM3SAF5R safety expansion (for integrated safety architecture)
- Contactor (×2, for motor isolation) — Schneider LC1D09 with LA1KN11 auxiliary contact block
- Wiring Duct & Ferrules — Phoenix Contact CLIPLINE 1 mm² ferrules (AI 1-8 RD) for all safety circuit terminations
- Panel Enclosure — Schneider NSYCRN43150 (400×300×150 mm) or RITTAL AX series for larger assemblies
Compliance & Industry Standards
- Machinery Directive 2006/42/EC — supports CE marking for machinery safety functions
- IEC 62061:2021 — Safety Integrity Level (SIL) 2 rated for safety instrumented functions
- ISO 13849-1:2015 — Performance Level d (PLd), Category 3 architecture
- IEC 60947-5-1 — Low-voltage switchgear and controlgear standard for relay contacts
- EN 60715 — DIN rail mounting compliance
- UL 508 — Industrial control equipment (UL / cUL listed)
- RoHS 2011/65/EU — Restriction of hazardous substances compliant
Quality Assurance & Sourcing
Konmask.com sources the XPSAF5130 exclusively through authorized Schneider Electric distribution channels and verified secondary-market suppliers with full traceability documentation. Every unit dispatched from our warehouse undergoes:
- Visual inspection against Schneider Electric OEM packaging and label standards
- Date-code and lot-number verification against supplier certificates of conformance (CoC)
- Functional continuity check on safety output contacts prior to shipment
- Anti-static packaging with humidity indicator card for long-haul freight
Counterfeit industrial safety components represent a critical risk. We provide full documentation upon request: CoC, packing list, and commercial invoice with HS code 8536.49 for customs clearance.
How to Source This Part
- Add to cart and proceed to checkout — we accept T/T bank transfer, PayPal, and major credit cards
- Request a quote for orders of 5+ units — email [email protected] with your project BOM for volume pricing
- Lead time: In-stock units ship within 1–3 business days (Hong Kong warehouse); ex-stock delivery to mainland China typically 3–5 business days via SF Express
- Export orders: DDP and DAP Incoterms available for Southeast Asia, Middle East, and Europe — contact us for freight quotation
- Technical pre-sales support: Our engineering team can review your safety circuit schematic and confirm XPSAF5130 suitability before purchase
Application-Specific FAQ
Q: Can the XPSAF5130 monitor standard PNP inductive sensors, or does it require special safety-rated sensors?
A: The XPSAF5130 is designed for standard 3-wire PNP inductive proximity sensors operating at 24 V DC. It does not require OSSD (Output Signal Switching Device) sensors — this is a key advantage over light curtain safety relays, making it cost-effective to retrofit existing sensor installations.
Q: What is the maximum cable length between the inductive sensor and the XPSAF5130?
A: Schneider recommends a maximum cable capacitance of 150 nF per channel. For standard 0.75 mm² shielded cable, this typically allows runs up to 50–80 m depending on cable specification. Always verify with the sensor manufacturer’s derating curve for long-cable installations.
Q: Can I use the XPSAF5130 in a Category 4 / PLe safety function?
A: No. The XPSAF5130 is rated for Category 3 / PLd maximum. For PLe requirements, Schneider Electric offers the XPSAR series with additional diagnostic coverage. Contact our team for an alternative recommendation.
Q: Is manual or automatic restart mode selectable?
A: Yes. The XPSAF5130 supports both manual monitored restart (requiring a separate N/O restart pushbutton wired to the module) and automatic restart mode, selectable via internal jumper configuration. Manual monitored restart is mandatory for most machinery directive applications.
Q: What replacement or equivalent parts are available if XPSAF5130 is discontinued?
A: The current Schneider Electric successor reference is the XPSAR11AC (Preventa XPS-AR series) for applications requiring inductive sensor monitoring with enhanced diagnostics. Cross-reference with your Schneider distributor or contact Konmask for a compatibility assessment.
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