Profibus DP Gateway Solution — TURCK BL67-GW-DP | BL67 Series
Where This Product Is Used
The TURCK BL67-GW-DP serves as the fieldbus communication head for the BL67 modular remote I/O system, enabling distributed I/O nodes to communicate over a Profibus DP network. Typical deployment environments include:
- Automotive Assembly Lines — Connects distributed sensor/actuator stations on body-in-white, paint shop, and final assembly lines to Siemens S7 or other Profibus masters.
- Packaging & Filling Machinery — Manages I/O for conveyor control, reject gates, and fill-level sensors in high-speed FMCG production.
- Intralogistics & Warehouse Automation — Interfaces sorters, diverters, and barcode scanners in distribution center conveyor systems.
- Process Plants (Chemical / Pharma) — Provides remote I/O connectivity in Ex-zone-adjacent control panels where Profibus DP is the plant standard.
- Machine Tool & Press Lines — Decentralizes I/O from the main control cabinet to reduce wiring runs across large machine beds.
- Water & Wastewater Treatment — Connects field instruments and valve actuators to SCADA systems via Profibus DP backbone.
Technical Specifications
| Part Number | BL67-GW-DP |
| Manufacturer | TURCK |
| Series | BL67 Modular Remote I/O |
| Fieldbus Protocol | Profibus DP (EN 50170 / IEC 61158) |
| Profibus DP Version | DP-V0, DP-V1 |
| Max. Profibus Baud Rate | 12 Mbit/s (auto-detect) |
| Max. I/O Modules per Station | Up to 16 BL67 I/O modules |
| Max. Process Data | 128 bytes input / 128 bytes output |
| Supply Voltage | 24 V DC (via BL67 power module) |
| Current Consumption | ≤ 200 mA at 24 V DC (gateway head only) |
| Profibus Connector | 9-pin Sub-D female (RS-485) |
| Backplane Connection | BL67 proprietary slide-in bus |
| Configuration | DIP switch (station address) + GSD file |
| Diagnostic LEDs | PWR, BF (Bus Fault), SF (System Fault), MOD |
| Operating Temperature | -25 °C … +60 °C |
| Storage Temperature | -40 °C … +85 °C |
| Protection Rating | IP20 (gateway head) |
| Weight | approx. 1,200 g (with packaging) |
| Mounting | DIN rail (35 mm) via BL67 base module |
Why Engineers Specify This Model
- Hot-swap I/O modules — BL67 slice modules can be replaced under power without removing the gateway or disrupting the Profibus network, minimizing downtime during maintenance.
- Auto baud-rate detection — The gateway automatically matches the Profibus master baud rate (9.6 kbit/s to 12 Mbit/s), eliminating manual configuration errors during commissioning.
- DP-V1 acyclic services — Supports parameter read/write and diagnostic data exchange beyond standard cyclic I/O, enabling advanced diagnostics from the PLC without additional hardware.
- Compact modular architecture — The BL67 system allows mixing of digital, analog, and specialty modules on a single gateway, reducing the number of Profibus nodes required.
- GSD file available — Standard TURCK GSD file enables plug-and-play integration with Siemens TIA Portal, Step 7, and all major Profibus configuration tools.
- Proven field reliability — BL67 series has a multi-decade installed base in harsh industrial environments; spare parts and replacements remain readily available.
Complete System Bill of Materials
A functional BL67 Profibus DP remote I/O station typically requires the following components:
- BL67-GW-DP — Gateway head (this item)
- BL67-PF-24VDC — 24 V DC power feed module (required, one per station)
- BL67-8DI-24VDC-P — 8-channel digital input module (as needed)
- BL67-8DO-24VDC-0.5A-P — 8-channel digital output module (as needed)
- BL67-2AI-I — 2-channel analog input, 4–20 mA (as needed)
- BL67-2AO-I — 2-channel analog output, 4–20 mA (as needed)
- BL67-END — End plate / bus terminator (required, one per station)
- Profibus DP cable — Shielded twisted-pair, e.g., TURCK RKC 4.4T-2/S90 or equivalent
- Profibus termination resistor — Required at both ends of the Profibus segment
Contact support@konmask.com for a complete station quotation.
Compliance & Industry Standards
- Profibus DP: EN 50170 / IEC 61158 / IEC 61784
- CE Marking: EMC Directive 2014/30/EU; Low Voltage Directive 2014/35/EU
- UL Listed (UL 508 — Industrial Control Equipment)
- RoHS Compliant: Directive 2011/65/EU
- PROFIBUS & PROFINET International (PI) certified
Quality Assurance & Sourcing
All TURCK products listed on konmask.com are sourced through verified industrial distribution channels. Each unit undergoes the following before dispatch:
- Visual inspection for physical damage, label integrity, and seal condition
- Verification of part number, date code, and country of manufacture against TURCK documentation
- Functional power-on check where applicable
- Anti-static packaging with humidity indicator card for sensitive electronics
We do not list, stock, or knowingly source counterfeit or grey-market goods. If a unit fails to meet your acceptance criteria, we offer a straightforward return and replacement process.
How to Source This Part
- Add to cart — Place your order directly on konmask.com for standard lead times.
- Request a quote — For volume orders (5+ units) or project BOM pricing, email support@konmask.com with your project details.
- Urgent requirement — Call or WhatsApp +0086 19859288691 for same-day stock confirmation and expedited shipping options.
- Cross-reference check — If you are replacing a competitor gateway on an existing Profibus network, contact us with your current part number for a compatibility assessment.
Application-Specific FAQ
Q: Can the BL67-GW-DP be used with a Siemens S7-300 / S7-400 PLC?
A: Yes. Configure the gateway using the TURCK GSD file in Siemens STEP 7 or TIA Portal. The BL67-GW-DP is fully compatible with any Profibus DP master that conforms to EN 50170.
Q: How many I/O modules can one BL67-GW-DP support?
A: Up to 16 BL67 slice modules per gateway station, subject to the 128-byte input / 128-byte output process data limit.
Q: Is the gateway hot-swappable?
A: The I/O slice modules are hot-swappable. The gateway head itself should be replaced with the station powered down to avoid Profibus bus interruption.
Q: What is the maximum Profibus segment length?
A: At 12 Mbit/s, the maximum segment length is 100 m. At 1.5 Mbit/s it extends to 200 m, and at 93.75 kbit/s up to 1,200 m per segment (with repeaters for longer runs).
Q: Does this gateway support PROFINET? Can I migrate from Profibus to PROFINET?
A: No — the BL67-GW-DP is a Profibus DP gateway only. For PROFINET, TURCK offers the BL67-GW-PN gateway. We stock both; contact us if you are planning a migration project.
Q: What diagnostic information is available from the gateway?
A: The BL67-GW-DP provides DP-V1 acyclic diagnostics including module status, channel-level fault data, and supply voltage monitoring — accessible from the Profibus master without additional software.
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Contact: support@konmask.com | +0086 19859288691
